Insoluble Alpha-Glucan Coating Prevents Agglomeration

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Solution Overview

Problem

There is a need for new forms of insoluble alpha-glucan with enhanced economic value and performance characteristics for various applications, as existing forms lack optimal processing benefits and are prone to agglomeration and denaturation during drying.

Innovation Solution

A composition comprising insoluble alpha-glucan with at least 50% alpha-1,3 glycosidic linkages and a soluble alpha-glucan derivative, blended together with an additive, which preserves the microstructure of the insoluble alpha-glucan and reduces viscosity, allowing for easier handling and preventing agglomeration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If insoluble alpha-glucan is used in various applications, then biodegradability and renewability are improved, but processing benefits are insufficient and agglomeration occurs during drying

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidprocessing benefits
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates a composite material system combining insoluble alpha-glucan with soluble alpha-glucan derivatives and additives. This composite approach allows the insoluble alpha-glucan to maintain its biodegradability while the soluble derivative and additive components improve processing characteristics, prevent agglomeration, and enable easier handling during manufacturing.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If insoluble alpha-glucan is dried to reduce moisture content, then storage stability is improved, but agglomeration and denaturation occur

Engineering Contradiction:
Improvestorage stabilityVSAvoidagglomeration
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The soluble alpha-glucan derivative acts as an intermediary substance during the drying process. It remains soluble and prevents the insoluble alpha-glucan particles from aggregating together, while the additive provides further protection against denaturation. This intermediary mechanism allows drying to proceed without causing harmful agglomeration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The additive is incorporated beforehand to provide protective cushioning against denaturation and agglomeration during drying. This preventive measure creates a protective environment that shields the insoluble alpha-glucan microstructure from harmful effects before they can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If soluble alpha-glucan derivative is added to insoluble alpha-glucan, then viscosity is reduced and handling is improved, but microstructure may be affected

Engineering Contradiction:
ImprovehandlingVSAvoidmicrostructure
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The soluble alpha-glucan derivative and additive are distributed locally within the composition to provide targeted protection and viscosity reduction without affecting the overall microstructure of the insoluble alpha-glucan. The local presence of these components allows improved handling characteristics while preserving the essential structural integrity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240294737A1Compositions comprising insoluble alpha-glucan
Publication Date: 2024.09.05 NUTRITION & BIOSCIENCES USA 4 INC
  • US20240294737A1 patent drawing
  • US20240294737A1 patent drawing
  • US20240294737A1 patent drawing

AI summary

Disclosed herein are compositions comprising (i) an insoluble alpha-glucan and soluble alpha-glucan derivative, or (ii) an insoluble alpha-glucan and additive. These compositions can be in the form of particles, for example, such as particles comprising insoluble alpha-glucan coated with a soluble alpha-glucan derivative and/or additive. Methods are further disclosed for preparing these compositions, as well as various applications of using them.