Ground-Based Inspection Arm for Stable Aircraft Imaging

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Solution Overview

Problem

Conventional visual-inspection systems for large structures like aircraft face challenges in capturing steady and precisely located photos and videos due to vibrations in drones and adverse weather conditions, leading to less than ideal images and potential damage risks.

Innovation Solution

A ground-based visual-inspection system comprising a mobile base, an actuatable arm, and a camera with a control system that determines and embeds location, orientation, and distance information using laser rangefinders, allowing precise positioning and image metadata embedding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If drones are used to inspect aircraft, then hard-to-reach areas can be accessed, but vibrations and weather conditions cause unstable images and potential damage

Engineering Contradiction:
Improveaccess to hard-to-reach areasVSAvoidimage stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a ground-based mobile inspection system with an extendable arm as an intermediary between the inspector and the aircraft. The arm can be extended to reach hard-to-access areas while remaining grounded, thus providing stable image capture without the vibrations and weather susceptibility of drones.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If drones are flown closer to aircraft for better images, then image quality improves, but risk of impacting the aircraft increases

Engineering Contradiction:
Improveimage qualityVSAvoiddamage risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The extendable arm serves as a safe intermediary that can position the inspection device close to the aircraft for high-quality imaging while maintaining physical separation and control, eliminating the risk of drone impact.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If ground-based systems are used for inspection, then stability and safety improve, but access to elevated or remote areas becomes difficult

Engineering Contradiction:
Improveimage stabilityVSAvoidaccess to hard-to-reach areas
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The inspection system incorporates an extendable arm with adjustable length and positioning capabilities, allowing the grounded system to dynamically reach elevated and remote areas of the aircraft while maintaining the stability benefits of ground-based operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the capture of high-resolution, steady images with embedded location and orientation information, reducing vibration issues and damage risks while providing accurate metadata for evaluation.

Implementation Method 1

The alignment system is configured to determine a distance of the camera relative to the structure based on data of the plurality of laser rangefinders

Methodology Applied
Scientific EffectLIDAR: LIDAR

Data Source

PatentUS11238675B2Mobile visual-inspection system
Publication Date: 2022.02.01 THE BOEING CO
  • US11238675B2 patent drawing
  • US11238675B2 patent drawing
  • US11238675B2 patent drawing

AI summary

A ground-based visual-inspection system includes a ground-based visual-inspection apparatus and a control system. The ground-based visual-inspection apparatus includes a mobile base, an actuatable arm coupled to the mobile base, and an effector coupled to the actuatable arm. The actuatable arm is locatable in a three dimensional space. The end effector includes a camera configured to capture images of a structure, such as an aircraft. The control system is configured to determine location information of the camera relative to a reference location and associate the location information with the images.