Construction Machine Inspection Guidance Display System
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Solution Overview
Problem
The accuracy and quality of inspection reports for construction machines depend on the competence and experience of the service person, leading to inconsistent quality and increased creation time.
Innovation Solution
An inspection support system equipped with a camera, monitor, and guidance display section that provides guidance images for photographing specific components, ensuring consistent data collection and transmission to a management server for report creation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If inspection data is collected manually by service persons, then the inspection report can be created, but the quality and accuracy of the report depend on the competence and experience of the service person, leading to inconsistent quality
Solution Approach 1:
The inspection system performs self-service through automated image capture and processing. The portable terminal automatically captures images of construction machine components, stores them in the image storage unit, and transmits them to the management server, eliminating dependence on service person competence for data collection quality
Solution Approach 2:
The manual mechanical process of service persons collecting and recording inspection data is replaced by an automated electronic system. The camera captures images automatically, the portable terminal manages data storage and transmission electronically, and the management server processes images centrally, substituting human manual operations with automated technological systems
2Productivity
If manual inspection data collection is used, then inspection reports can be created, but it requires significant creation man-hours
Solution Approach 1:
The system performs preliminary actions by automatically capturing and storing inspection images at the time of service visit. The portable terminal captures images of construction machine components and stores them locally, preparing the data in advance for efficient processing and report generation, eliminating the need for time-consuming manual data collection later
Solution Approach 2:
The system creates copies of the inspection data in multiple locations. Images are stored in the portable terminal's image storage unit and simultaneously transmitted to the management server's storage, creating redundant copies that can be processed in parallel, reducing the time required for report creation
Data Source
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Figure 3A~3D
AI summary
An inspection support system for a construction machine including a camera 416 and a display (monitor) 414 and acquiring image data of the construction machine provided in an inspection report includes a guidance display section 432 that displays a guidance image on the display 414, the guidance image showing a composition of a photographing object photographed as the image data, a photographing section 450 that acquires a photographic subject image photographed by the camera 416 as image data, and a transmitting section that transmits the image data acquired to a management server 300 that manages the inspection report.