Inspection Hatch Shield Plate for Explosive Fastener Containment

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Solution Overview

Problem

Existing solutions fail to effectively prevent the projection of attachment means, such as screw heads, into the interior of a structure when an explosive device detonates near it, as these components are often sheared and become projectiles, posing a risk to occupants.

Innovation Solution

An anti-projectile protection device featuring a plate with deformable connecting tabs that interpose between the attachment means and the interior of the structure, securing the plate to the wall or inspection hatch, with notches and holes allowing the screws to engage and be trapped, preventing their projection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional attachment means (screws, bolts) are used to fix members to the wall, then the members can be securely attached, but the attachment means themselves become projectiles when sheared by explosive impact

Engineering Contradiction:
Improveattachment strengthVSAvoidprojectile hazard
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

A plate is introduced as an intermediary element between the wall and the attachment means. The plate absorbs the shear forces from explosive impacts through its deformable connecting tabs, preventing the attachment means (screws/bolts) from being sheared and projected into the structure. The plate acts as a sacrificial component that protects the fasteners.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The plate with deformable connecting tabs is installed beforehand to cushion and absorb the impact forces before they reach the attachment means. The tabs are designed to deform elastically or plastically under explosive loads, dissipating energy and preventing the attachment means from being sheared off and becoming projectiles.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Object-affected harmful factors

If a rigid plate is used to protect against projectile projection, then attachment means are contained, but the plate cannot accommodate wall deformations from explosive impact

Engineering Contradiction:
Improveprojectile projection preventionVSAvoidplate structural integrity
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The connecting tabs are designed to be deformable rather than rigid, allowing them to change shape dynamically in response to explosive impacts. This dynamic behavior enables the plate to accommodate wall deformations while maintaining its protective function, as the tabs can flex and absorb energy without causing the plate to fail structurally.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanical properties of the connecting tabs are designed to change under load - they transition from a rigid attachment state to a deformable state during explosive impact. This parameter change allows the tabs to absorb energy and accommodate wall deformations while the plate maintains its overall structural integrity and protective function.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the plate is fixed rigidly to the wall, then it provides stable protection, but it cannot absorb the deformations caused by explosive impact

Engineering Contradiction:
Improveprotection reliabilityVSAvoiddeformation absorption capacity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The connecting tabs are designed with dynamic characteristics, allowing them to deform elastically or plastically under explosive loads. This dynamic response enables the plate to absorb deformation energy while maintaining reliable attachment to the wall, as the tabs can flex and return to their original position or deform in a controlled manner.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanical parameters of the connecting tabs (such as stiffness, strength, and ductility) are specifically designed to change under load conditions. The tabs exhibit non-linear behavior, transitioning from a rigid state during normal operation to a deformable state during explosive impact, allowing energy absorption while maintaining protection reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively prevents the projection of attachment means into the structure by absorbing deformations and securing the plate to the wall or hatch, ensuring the attachment means remain contained and the structure remains protected.

Implementation Method 1

deformable connecting tabs that are secured to the plate

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

connecting tabs comprising notches such that the heads of the connecting screws can be engaged between the plate and the tab in question

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11105591B2Anti-projectile protection device for an attachment means and inspection hatch implementing such a device
Publication Date: 2021.08.31 NEXTER SYST SA
  • US11105591B2 patent drawing
  • US11105591B2 patent drawing
  • US11105591B2 patent drawing

AI summary

An anti-projectile protection device for an attachment means of a member attached to a wall of a structure includes a plate designed to be spaced apart from the attachment means and fixed directly or indirectly to the wall by means of deformable connecting tabs which are secured to the plate and on which engage connecting screws. The heads of the connecting screws are interposed between the plate and the tab in question and holes are created in the plate to allow the connecting screws to be tightened. The connecting tabs include notches such that the heads of the connecting screws can be engaged between the plate and the tab by simple translation of the plate when they are installed in their tapped holes. An inspection hatch also incorporates such a protection device.