Display Panel Inspection Jig with Peripheral Light-Blocking Barriers

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Solution Overview

Problem

The challenge is to create an inspection environment for display panels with light sensors that minimizes the influence of external light, as existing methods require a darkroom setting which is difficult to maintain during the inspection of fingerprint sensors in electronic devices.

Innovation Solution

A display panel inspection jig with a stage and barriers that block external light, featuring a seating area with an opening and peripheral barriers to prevent light from reaching the fingerprint sensor, creating a controlled environment similar to a darkroom without the need for a separate darkroom setup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a darkroom setting is used to minimize external light influence, then measurement precision is improved, but device complexity and ease of operation deteriorate due to requiring separate darkroom facilities

Engineering Contradiction:
Improveinspection accuracyVSAvoidfacility requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the light-shielding function previously requiring a separate darkroom facility into the inspection jig itself. The jig includes a stage with peripheral areas that surround the seating area, creating an integrated light-blocking structure that eliminates the need for external darkroom facilities while maintaining inspection accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a barrier as an intermediary element between the external light environment and the display panel under inspection. The barrier is disposed in the peripheral area of the stage and blocks external light from reaching the panel, serving as a mediator that creates a dark inspection environment without requiring a complete darkroom setup.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a darkroom setting is used to minimize external light influence, then measurement precision is improved, but ease of operation worsens due to difficult maintenance of darkroom conditions

Engineering Contradiction:
Improveinspection accuracyVSAvoidenvironmental control
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The light-shielding function is merged into the inspection jig structure itself. The stage includes peripheral areas with barriers that block external light, creating a portable self-contained inspection environment that does not require maintaining separate darkroom conditions, thus improving ease of operation while preserving measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inspection jig is self-sufficient in creating the required dark inspection environment. The barriers and peripheral structures of the jig automatically block external light when the panel is placed on the stage, eliminating the need for external darkroom facilities or complex environmental control systems.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If barriers are added to block external light, then object-affected harmful factors are reduced, but device complexity increases

Engineering Contradiction:
Improveexternal light interferenceVSAvoidjig structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The stage is segmented into a seating area for the display panel and peripheral areas surrounding it. The barriers are specifically disposed in the peripheral areas, dividing the structure into functional zones. This segmentation allows light blocking to be achieved through targeted placement of barriers in peripheral regions rather than requiring complete enclosure, thus reducing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies light-blocking barriers only in the peripheral areas where external light would enter, rather than enclosing the entire inspection area. The seating area remains open to accommodate the panel, while the peripheral areas provide localized light shielding. This local quality approach blocks harmful external light while maintaining structural simplicity and accessibility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11815544B2Jig for inspection of display panel
Publication Date: 2023.11.14 SAMSUNG DISPLAY CO LTD
  • US11815544B2 patent drawing
  • US11815544B2 patent drawing
  • US11815544B2 patent drawing

AI summary

A display panel inspection jig includes a stage comprising a seating area in which a display panel is to be disposed for inspection thereof, and a peripheral area surrounding the seating area, and comprising an uneven upper surface and a lower surface, the seating area of the stage being provided with an opening, a first supporter disposed on a first portion of the uneven upper surface of the stage, and a first barrier disposed on a second portion of the uneven upper surface of the stage. The first portion of the uneven upper surface being at the seating area and spaced apart from the opening, and the second portion of the uneven upper surface is at the peripheral area. The first barrier has an uneven lower surface such that the uneven lower surface of the first barrier and the uneven upper surface of the stage are fitted with each other.