Inspection System with Virtual Image Superimposition

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Solution Overview

Problem

Existing inspection methods in construction sites lack efficiency in measuring installation precision and managing inspection data, as they do not effectively utilize images for inspection purposes and do not enhance the inspection process beyond conventional methods.

Innovation Solution

An inspection processing system that includes a control unit connected to a photographing unit and an output unit, which identifies the current position, displays a virtual three-dimensional model of a structure, superimposes it on a structure image, and records evaluation results in an inspection information memory, enabling efficient inspection and data management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional inspection methods are used, then inspection can be performed, but inspection efficiency remains low and data management is inefficient

Engineering Contradiction:
Improveinspection efficiencyVSAvoidtime for inspection and data management
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces manual inspection processes with an automated image processing system. The control unit automatically captures images, identifies current positions, generates virtual images, and records evaluation results without manual intervention, thereby substituting mechanical human operations with automated electronic systems to improve inspection efficiency and reduce time loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The inspection system performs self-service by automatically conducting the entire inspection workflow. The control unit independently captures images, processes them to generate virtual images, evaluates inspection items, and records results without requiring external manual operations for each step, enabling the system to serve itself and significantly improving productivity.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If markers are arranged on structures for inspection, then installation precision can be measured, but the process is not optimized for efficiency and requires additional preparation time

Engineering Contradiction:
Improveinstallation precision measurementVSAvoidinspection process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the inspection functionality from complex physical marker arrangements and concentrates it into an automated image processing system. By taking out the essential measurement function and implementing it through automatic image capture and virtual image generation, the system maintains measurement precision while reducing process complexity and eliminating the need for physical marker preparation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system creates a virtual copy (virtual image) of the structure based on captured images and current position data. This virtual image serves as a digital replica that can be analyzed without physical markers, maintaining measurement precision while simplifying the inspection process and eliminating the need for complex physical marking systems.

Inventive Principle:
Principle #26Copying

3Loss of information

If photographed images are stored without integration, then images can be recorded, but understanding design versus actual installation differences becomes difficult

Engineering Contradiction:
Improveinspection data managementVSAvoidcomparability of inspection data
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent merges multiple data elements (captured images, current position information, virtual images, and evaluation results) into an integrated inspection record. The control unit combines these elements and stores them together in association with each other, enabling easy comparison between design and actual installation by presenting all relevant information in a unified format rather than separate disconnected files.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11094120B2Inspection processing system, inspection processing method, and inspection processing program
Publication Date: 2021.08.17 OBAYASHI CORP
  • US11094120B2 patent drawing
  • US11094120B2 patent drawing
  • US11094120B2 patent drawing

AI summary

An inspection processing system includes a control unit connected to a photographing unit and an output unit. The control unit includes circuitry. The inspection processing system identifies a current position, displays a virtual image of a three-dimensional model of a structure corresponding to the current position. The virtual image is superimposed on a structure image obtained from the photographing unit. The inspection processing system further obtains an evaluation result of an evaluation item of an inspection subject using the structure image on which the displayed virtual image is superimposed, and records the evaluation result in an inspection information memory in association with the position of the inspection subject in the three-dimensional model.