Integrated Installation Interface Assembly with Position-Restricting Members
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Solution Overview
Problem
Conventional methods for assembling electrical installation materials require a substantial amount of work and skilled personnel due to the need for separate steps in establishing both electrical and mechanical connections, which can be time-consuming and prone to errors.
Innovation Solution
The assembly integrates a connecting element with fastening means and members that restrict outward movement, allowing simultaneous fixation of the connecting element and cover plate to the build-in element, eliminating the need for separate screw or clamp mounting steps and enabling easier positioning for minimal work required.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional separate steps are used for establishing electrical connection and mechanical connection, then reliable connections are achieved, but the mounting process becomes time-consuming and requires skilled personnel
Solution Approach 1:
The patent combines the electrical connection function and mechanical connection function into a single integrated connector component. The connector simultaneously establishes electrical contact between wiring elements and provides mechanical fixation to the build-in element, eliminating the need for separate mounting steps and reducing the requirement for skilled personnel while maintaining connection reliability
2Stability of the object's composition
If multiple separate mounting steps are required, then secure fixation is achieved, but the assembly process becomes complex and error-prone
Solution Approach 1:
The connector integrates multiple functions including electrical connection, mechanical fixation, and positioning into a single component that is installed in one step. This reduces assembly complexity and minimizes the risk of errors while maintaining secure fixation through the integrated design
3Reliability
If skilled personnel are used for conventional assembly, then correct connections are ensured, but labor costs and time consumption increase
Solution Approach 1:
The integrated connector is designed to be self-explanatory and self-aligning, with features that guide correct installation without requiring specialized knowledge. The single-step installation process allows personnel with basic skills to achieve reliable connections, significantly reducing mounting time and labor costs while maintaining connection accuracy
Data Source
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AI summary
An installation material assembly comprises a build-in element (100) and an interface (110). The interface comprises a connecting element (120) and fastening means (130). The fastening means for connects the connecting element (120) to a cover plate (140) of the interface and secures the cover plate (140) relative to the build-in element. The assembly further comprises members (150) which, in use, secure the connecting element relative to the build-in element. The members (150) are configured to position the connecting element relative to the build-in element such that an outward movement of the connecting element relative to the build-in element is limited or restricted.