Soluble Coffee Blend Using Post-Dried Pulverized Coffee

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Solution Overview

Problem

Conventional methods for producing instant coffee result in degradation of delicate coffee flavors and aromas due to oxidation, prolonged extraction times, and high temperatures, leading to an unauthentic taste and fragrance.

Innovation Solution

A soluble coffee product comprising a dry coffee extract component and a pulverized coffee component, where the pulverized coffee is added after drying, with specific particle size and composition, and optional additives to enhance flavor and aroma, processed at controlled temperatures to minimize degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ground roasted coffee beans are extracted with hot water or boiling water and subjected to drying treatments, then instant coffee beverages can be prepared conveniently, but the delicate coffee flavors and aromas are degraded or lost

Engineering Contradiction:
Improveconvenience of instant coffee preparationVSAvoidloss of coffee aroma and flavor
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The invention divides the coffee product into two separate components: a dry coffee extract component (providing convenience and solubility) and a pulverized coffee component (preserving delicate aromas and flavors). This segmentation allows each component to be optimized for its specific function without compromising the other, resolving the contradiction between convenience and aroma preservation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts and separates the aromatic and flavor components from the main coffee extract through pul verization and selective extraction processes. These delicate components are then re-introduced into the final product formulation, allowing them to be preserved rather than lost during the drying and processing stages.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If the extract is exposed to high temperatures for extraction and drying, then the extraction efficiency is improved, but the flavor and fragrance are degraded by cooking, evaporation and oxidative decomposition

Engineering Contradiction:
Improveextraction efficiencyVSAvoiddegradation of aromatic components
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The invention performs preliminary extraction of coffee components at controlled temperatures, then separately processes the aromatic components through pul verization and re-extraction. This preliminary action allows efficient extraction while preserving aromas that would otherwise be degraded by prolonged high-temperature exposure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the temperature parameters during different processing stages: using controlled temperatures for initial extraction, then lower temperatures for pul verization and aromatic component processing. This parameter change prevents oxidative decomposition and evaporation of delicate aromatic components while maintaining extraction efficiency.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If ground roasted coffee beans are allowed to stand in air, then they are readily oxidized which degrades the fragrance and flavors, but storage is necessary for convenience

Engineering Contradiction:
Improvestorage convenienceVSAvoidoxidation of aromatic components
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The invention extracts and isolates the aromatic components from the coffee beans, separating them from the oxidizable components. These extracted aromas are then stabilized and incorporated into the final product, reducing their exposure to air during storage while maintaining flavor and fragrance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention creates a composite coffee product combining the dry coffee extract component with stabilized aromatic components. This composite formulation protects the aromatic components from oxidation during storage while maintaining the convenience of instant preparation, effectively addressing the storage convenience versus oxidation contradiction.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Preserves the authentic flavor and aroma of coffee by minimizing oxidation and exposure to high temperatures, resulting in a product with enhanced taste and fragrance that rivals freshly brewed coffee.

Implementation Method 1

When roasted coffee beans are ground and then allowed to stand in air, they are readily oxidized which degrades the fragrance and flavors

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

ground roasted coffee beans are put directly in contact with boiling water and are boiled in boiling water to effect extraction

Methodology Applied
Scientific EffectExtraction:

Implementation Method 3

The obtained extract contains caffeine, tannic acid, saccharides, fats, proteins and various aromatic components

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 4

subjecting the extract to drying treatments such as spray drying, vacuum drying or freeze drying

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20110091609A1Beverages with enhanced flavors and aromas and method of making same
Publication Date: 2011.04.21 STARBUCKS CORPORATION
  • US20110091609A1 patent drawing
  • US20110091609A1 patent drawing
  • US20110091609A1 patent drawing

AI summary

The present embodiments generally relate to beverages with enhanced flavors and aromas and method of making same. Some embodiments of the present disclosure are directed to soluble coffee and methods of making soluble coffee with improvements in such qualities as taste and aroma.