Instrument String Pre-Tuning System for Tuning Stability

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Solution Overview

Problem

Musical instrument strings often require frequent tuning, which can be inconvenient and disrupt performances, as they tend to go out of tune easily due to lack of pre-tuning methods that ensure consistent tension.

Innovation Solution

A system that applies controlled tension to instrument strings, elongating them by a specific percentage without breaking, and then partially releasing tension to achieve consistent and reproducible pre-tuning, using an apparatus with a force gauge and linear actuator to manage the tension and elongation cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tension is applied to stretch the string to achieve elongation, then the string tuning stability is improved, but the risk of string breaking increases

Engineering Contradiction:
Improvestring tuning stabilityVSAvoidstring integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies preliminary stretching action to the string before it is installed on the instrument. By pre-elongating the string to at least 0.3% (preferably at least 1%) of its original length while it is free-standing, the string's molecular structure is realigned and stabilized, reducing subsequent tuning drift. This preliminary action eliminates the need for frequent post-installation tuning while maintaining string integrity through controlled, progressive tension application.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If high tension is applied to achieve sufficient elongation, then the tuning stability is improved, but the string may break

Engineering Contradiction:
Improvetuning consistencyVSAvoidstring failure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs periodic tension application in multiple cycles rather than a single high-tension event. The string undergoes repeated stretching and releasing cycles, with each cycle applying sufficient tension to achieve the desired elongation (0.3% or more) then releasing the tension. This periodic action gradually stabilizes the string's molecular structure while allowing stress distribution, preventing catastrophic failure that would result from single-application high tension.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If the string is stretched significantly to achieve tuning stability, then the pitch accuracy is improved, but the string length changes permanently

Engineering Contradiction:
Improvepitch accuracyVSAvoidstring length
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent performs the lengthening action preliminarily, while the string is still free-standing and not under instrument constraints. By stretching the string to its final required length (achieving at least 0.3% elongation) before installation, the string's pitch is pre-adjusted to account for its final installed length. This preliminary length adjustment ensures that once installed, the string maintains accurate pitch without requiring additional length compensation, as the permanent elongation has already been accounted for in the design.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides strings that remain in tune for longer periods, reducing the need for frequent retuning during performances and ensuring consistent pitch, with results showing that at least 80% of the maximum force elongation remains after each tension cycle, enhancing string stability and durability.

Implementation Method 1

Sufficient tension is applied to the string with the apparatus along the longitudinal axis to elongate the string by at least 0.3%, and preferably at least 1%, without breaking the string. Then at least a portion of the tension is released, but at least part of the elongation from the tension application step remains.

Methodology Applied
Scientific EffectPlasticity: Plasticity

Implementation Method 2

both ends of the string are secured to an apparatus and tension is applied to the string to stretch the string

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 3

sufficient tension is applied to achieve elongation at a rate of 0.1 to 10 inches per minute

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10818275B2System for preparing musical instrument strings
Publication Date: 2020.10.27 ERNIE BALL INC
  • US10818275B2 patent drawing
  • US10818275B2 patent drawing
  • US10818275B2 patent drawing

AI summary

A method of treating an instrument string comprising the steps of: (a) securing both ends of the string, while the string is not on an instrument, to an apparatus that can apply tension to the string, the string having a longitudinal axis; (b) applying sufficient tension to the string with the apparatus along the longitudinal axis of the string to elongate the string by at least 0.3% without breaking the string; and (c) releasing at least part of the tension of step (b), wherein at least part of the elongation from step (b) remains.