Surgical Instrument Tracker With Marker-Based Type Identification

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Solution Overview

Problem

Existing surgical navigation systems require frequent re-registration of surgical instruments due to changes in configuration during procedures, which can be time-consuming and disruptive.

Innovation Solution

A tracker system with a frame and arms, featuring surgical instrument positioning and instrument-type tracking markers, allows for continuous tracking and identification of instrument type without the need for re-registration, using optical, thermal, or radiofrequency markers detected by a sensor and processed by a processor for display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If surgical instruments are re-registered frequently due to configuration changes, then measurement precision is maintained, but loss of time increases

Engineering Contradiction:
Improveinstrument position tracking accuracyVSAvoidre-registration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The tracker is pre-configured with multiple instrument-type tracking markers at different positions on the frame, corresponding to different instrument configurations. This preliminary setup allows the system to automatically identify the current instrument type without requiring re-registration, thus maintaining measurement precision while eliminating time loss

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The tracker frame is designed with universal multi-functionality to accommodate different surgical instruments and configurations. By incorporating multiple instrument-type tracking markers that can represent various instrument states, the same tracker structure serves multiple purposes, eliminating the need for frequent re-registration while maintaining tracking accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If multiple tracking markers are added to identify instrument type, then information completeness improves, but device complexity increases

Engineering Contradiction:
Improveinstrument type identificationVSAvoidtracker structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The tracking information is segmented into two distinct components: positioning tracking markers for spatial location and instrument-type tracking markers for instrument identification. This segmentation allows each type of marker to serve its specific function independently, providing complete information without significantly increasing overall device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different types of tracking markers are placed at specific locations on the tracker frame based on their functional requirements. The instrument-type markers are positioned at locations that provide optimal identification angles and visibility, while positioning markers are placed for accurate spatial tracking. This localized optimization ensures complete information capture with minimal structural complexity

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250375252A1Instrument tracker, system, and methods of use
Publication Date: 2025.12.11 ALPHATEC SPINE INC
  • US20250375252A1 patent drawing
  • US20250375252A1 patent drawing
  • US20250375252A1 patent drawing

AI summary

This disclosure relates to trackers for use in navigated and/or robotic-assisted surgical procedures. A tracker for use in navigated or robotic-assisted surgery comprises a frame connectable to a surgical instrument, and an arm extending from the frame from a first end to a second end. The arm may have a first tracking marker at the second end, where the first tracking marker is for determining a position of the surgical instrument. The tracker may include a second marker disposed on the frame, the second marker for determining a type of the surgical instrument. The tracker may include multiple arms.