Instrumental Device Light Shield Arc Shape for Uniform Illumination

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Solution Overview

Problem

Conventional meters on mobile objects suffer from uneven light brightness due to a circular light shield, leading to reduced visibility, which is difficult to correct without increasing man-hours for dimming prints.

Innovation Solution

An instrumental device with a light shield having an arc-shaped outer periphery to maintain constant distance from the concave's outer periphery, combined with inclined inner walls to reflect light uniformly across the dial plate, and legs to direct light towards the index, ensuring consistent illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a circular light shield is used, then the light source can be effectively positioned, but uneven brightness is generated in the circumferential direction of the concave

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight shield shape
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The light shield is designed with an asymmetric shape where the distance from the light source to the light shield varies in the circumferential direction. Specifically, the light shield has a shorter distance portion and a longer distance portion, creating intentional asymmetry that compensates for the natural light decay pattern, thereby achieving uniform brightness distribution across the dial plate.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention changes the geometric parameters of the light shield, specifically the distance parameter from the light source to different portions of the light shield. By adjusting this distance parameter circumferentially (shorter at some positions, longer at others), the light intensity distribution is controlled to achieve uniform brightness despite the point-source nature of the light emission.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If dimming print is applied to cancel uneven brightness, then visibility can be improved, but manufacturing complexity and man-hours increase

Engineering Contradiction:
Improvebrightness uniformityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The invention extracts the brightness uniformity control function from the post-manufacturing dimming print process and transfers it to the light shield's geometric design. By incorporating the compensation function directly into the light shield structure during manufacturing, the need for additional dimming print operations is eliminated, simplifying the overall manufacturing process.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution homogenizes light distribution across the dial plate, enhancing visibility by maintaining consistent light intensity and improving illumination of indexes, thereby improving the overall visibility and ease of operation.

Implementation Method 1

The case is provided with a light shield interposed between the index and the light source and facing the light source

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

an inner peripheral wall of the concave is so provided as to reflect light from the light source

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9121737B2Instrumental device
Publication Date: 2015.09.01 YAZAKI CORP
  • US9121737B2 patent drawing
  • US9121737B2 patent drawing
  • US9121737B2 patent drawing

AI summary

An instrumental device includes: a dial plate formed in a circular plate shape, and on which indexes indicating a condition of a mobile object are arranged in a circumferential direction of the dial plate; a case provided with a concave formed in a concave groove shape along the indexes, and to which the dial plate is attached so as to cover an opening of the concave; and a light source provided on a rear side of the dial plate in the concave opposite to the index, and emitting light toward the index. The case is provided with a light shield interposed between the index and the light source and facing the light source. At least a part of an outer periphery 36 of the light shield is formed in an arc shape so that a distance from an outer periphery of the concave is constant.