Instrumented Inflatable Packer with Fiber Optic Sensors

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Solution Overview

Problem

Existing fiber optic deployment methods in wellbores often result in imperfect coupling with the formation, limiting the effectiveness of distributed fiber optic sensing systems, particularly in applications requiring accurate deformation and stress measurements.

Innovation Solution

A packer assembly with an instrumented inflatable packer element made of elastomeric material reinforced with cables, incorporating fiber optic sensors that are inflated within the borehole to ensure good coupling and enable the detection of events such as deformation and acoustic signals, allowing for real-time data transmission to a surface processing system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fiber optic is deployed as part of a wireline cable, then deployment is simplified, but coupling with the wellbore is imperfect

Engineering Contradiction:
Improvedeployment simplicityVSAvoidcoupling quality
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The packer assembly is divided into multiple inflatable packer elements that can be independently deployed and inflated within the wellbore. This segmentation allows the fiber optic sensor to be positioned at specific locations where it can achieve optimal coupling with the wellbore wall, while the overall deployment process remains simplified through the modular packer design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fiber optic sensor is pre-positioned within the packer assembly before deployment into the wellbore. The packer elements are inflated to their operational position in advance, ensuring that the fiber optic sensor achieves good coupling with the wellbore wall before actual sensing operations begin, thereby improving measurement precision.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If fiber optic is permanently deployed into wellbore, then coupling with formation is improved, but deployment complexity increases

Engineering Contradiction:
Improvecoupling qualityVSAvoiddeployment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The packer assembly uses inflatable packer elements that can dynamically adjust their position and sealing force within the wellbore. The elements can be inflated to achieve optimal coupling with the wellbore wall and deflated for removal or repositioning, providing a dynamic solution that achieves good coupling quality without requiring permanent deployment complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The packer assembly acts as an intermediary device between the fiber optic sensor and the wellbore wall. It provides a mechanical interface that ensures good coupling through its inflatable elements while simplifying the overall deployment process compared to permanent installation methods, as the packer can be inserted and removed as needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If distributed fiber optic sensing is used for all applications, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improveapplication rangeVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The packer assembly with integrated fiber optic sensing is designed to serve multiple functions: it can detect deformation events, measure stress, monitor acoustic signals, and perform other sensing applications. This multi-functionality achieves versatility across different applications while maintaining a relatively simple device structure, as the same packer assembly can be used for various purposes by adjusting operational parameters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides reliable and accurate measurements of formation characteristics, including strain and pressure, enabling effective use of distributed fiber optic sensing in various applications like hydraulic fracturing and stress testing, by ensuring optimal coupling between the packer and the formation.

Implementation Method 1

Distributed fiber optic sensing systems can be used to provide information regarding the formation or borehole (ie pressure, temperature or strain)

Methodology Applied
Scientific EffectDistributed fiber optic sensing: Optical Fibre

Implementation Method 2

an optical source to launch optical pulses into the distributed fiber optic sensor; and a data acquisition system coupled to the distributed fiber optic sensor to detect backscattered optical signals generated by the distributed fiber optic sensor in response the launched optical pulses

Methodology Applied
Scientific EffectOptical pulse launch and backscattering: Optical Fibre

Implementation Method 3

an inflatable section extending between a first end and a second longitudinal end, the inflatable section made of an elastomeric material reinforced with a plurality of reinforcement cables and operable to be inflated within a borehole

Methodology Applied
Scientific EffectInflation:

Data Source

PatentUS11674387B2Instrumented packer having distributed fiber optic sensor
Publication Date: 2023.06.13 SCHLUMBERGER TECH CORP
  • US11674387B2 patent drawing
  • US11674387B2 patent drawing
  • US11674387B2 patent drawing

AI summary

The disclosure relates to a method of evaluating characteristics of an earth formation, comprising deploying a packer assembly in a borehole penetrating an earth formation, the packer assembly comprising an instrumented inflatable packer element including fiber optic sensors; inflating the instrumented inflatable packer elements; detecting, using the fiber optic sensors, events occurring in the earth formation; and transmitting data corresponding to the detected events to a surface processing system. The disclosure also relates to a packer element and a instrumented packer assembly system. The disclosure may enable to derive formation characteristic in several configurations such as a stress test or a hydraulic fracturing configuration.