Insulated AC Housing Frame With Reinforced Plastic Profiles

The patent applies composite materials by combining plastic base profiles with metal reinforcement inserts and fiber-matrix semi-finished products. This creates a hybrid structure where the plastic provides thermal insulation while the metal and fiber reinforcements provide mechanical strength. The composite profile resolves the contradiction by integrating materials with complementary properties - the plastic matrix prevents thermal bridging while the embedded reinforcements maintain structural integrity.

The patent applies local quality by strategically placing metal reinforcement inserts and fiber-matrix products only in specific regions where mechanical strength is needed, rather than using solid metal throughout the entire profile. The fiber-matrix semi-finished products with continuous reinforcing fibers are positioned to provide localized reinforcement while maintaining thermal insulation in other areas. This selective reinforcement resolves the contradiction by providing strength only where necessary.

The patent applies porous materials by using fiber-matrix semi-finished products where the fiber fabric or non-woven fabric structure creates a porous matrix. This porous structure, embedded in the thermoplastic polymer matrix, provides mechanical reinforcement while the air pockets and fiber arrangement maintain thermal insulation properties. The porous nature prevents continuous thermal pathways while preserving structural strength.

The patent applies local quality by orienting all reinforcing fibers in the extrusion direction, creating anisotropic properties where strength is maximized in the critical direction while thermal insulation is maintained in perpendicular directions. The fiber-matrix semi-finished product is designed with continuous fibers aligned to provide reinforcement where needed while minimizing thermal bridging in other orientations.

The patent applies local quality by positioning metal reinforcement inserts in the immediate vicinity of and parallel to the outer surface of the housing, oriented transversely to the direction of heat flow. This strategic placement ensures that the metal inserts provide maximum flexural stiffness where needed while minimizing their thermal bridging effect. The transverse orientation to heat flow creates minimal temperature gradient along the metal, reducing thermal conductivity impact.

The patent applies blessing in disguise by accepting the inherent thermal conductivity of metal reinforcement inserts but converting this potential harm into a benefit through strategic orientation. By positioning the metal inserts transversely to the heat flow direction, the patent ensures that the metal's thermal conductivity does not create significant thermal bridges, while its flexural stiffness provides the necessary mechanical strength. The harm of thermal conductivity is minimized while the benefit of structural reinforcement is maximized.

The patent applies composite materials by embedding metal reinforcement inserts and fiber-matrix semi-finished products within the plastic extrusion profile. This creates a composite structure where the plastic matrix provides thermal insulation while the embedded metal and fiber reinforcements provide the necessary mechanical stability and robustness. The composite design resolves the contradiction by integrating materials with complementary properties in a unified profile.

The patent applies parameter changes by modifying the plastic extrusion profile to include hollow chambers and specific geometric configurations that enhance mechanical stability while maintaining thermal insulation. The profile design incorporates reinforcing geometries and chamber arrangements that improve structural performance without compromising the thermal insulation properties of the plastic material.