Insulated Baffle Mesh Garment for Warmth and Ventilation

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Solution Overview

Problem

Existing technologies fail to provide textiles and apparel that both insulate and ventilate effectively, as features for warmth and ventilation are typically exclusive.

Innovation Solution

A textile with a mesh layer and insulated baffles, where baffles are attached to the mesh layer along one edge and unattached along the other, allowing moisture and air to escape, and can be closed or opened with closures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If openings are provided in the material to permit air flow through the material for ventilation, then ventilation is improved, but insulation and warmth are reduced

Engineering Contradiction:
ImproveventilationVSAvoidinsulation
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The garment is divided into multiple panels with different functions: insulated panels for warmth and venting panels with openings for airflow. This segmentation allows each panel to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the garment have different properties: some areas have insulation for warmth retention, while other areas have venting openings for airflow. This local differentiation allows the garment to provide both insulation and ventilation in appropriate locations.

Inventive Principle:
Principle #3Local quality

2Temperature

If thicker materials and full coverage are used to retain heat for warmth, then insulation is improved, but air flow and ventilation are inhibited

Engineering Contradiction:
ImproveinsulationVSAvoidventilation
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The garment structure is segmented into insulated sections and vented sections, allowing thick insulating materials to be used where warmth is needed while incorporating dedicated venting panels where airflow is required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The venting panels include adjustable closures (zippers, snaps, or Velcro) that allow the wearer to dynamically open or close ventilation openings based on activity level and temperature conditions, enabling transition between insulated and vented states.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If baffles with no insulation are provided in certain areas for ventilation, then ventilation is improved, but insulation or warmth in those areas is compromised

Engineering Contradiction:
ImproveventilationVSAvoidinsulation
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

Instead of using non-insulated baffles for ventilation, the design segments the garment into separate insulated panels and venting panels, allowing baffles to maintain insulation while ventilation is achieved through dedicated openings in specific panels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulation is applied locally in areas where warmth is needed, while venting openings are strategically placed in areas where airflow is desired, such as underarm regions, allowing each local area to have the appropriate property for its function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The textile provides both insulation and ventilation, maintaining warmth while allowing moisture to escape, enhancing comfort and functionality in outdoor activities.

Implementation Method 1

allowing moisture to escape through the mesh layer and under the baffle

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

allowing moisture and air to escape

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

insulated baffles, each one of the plurality of insulated baffles

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20250386887A1Insulated and vented garment
Publication Date: 2025.12.25 8579148 CANADA INC
  • US20250386887A1 patent drawing
  • US20250386887A1 patent drawing
  • US20250386887A1 patent drawing

AI summary

The present invention relates to textiles and garments that provide both insulation and ventilation. The textile includes a mesh layer and a plurality of insulated baffles, each one of the plurality of insulated baffles defined by a first longitudinal edge and a second longitudinal edge. Each one of the plurality of insulated baffles is attached to the mesh layer along the first longitudinal edge of the baffle while the second longitudinal edge of the baffle is left unattached, allowing moisture to escape through the mesh layer and under the baffle. The plurality of insulated baffles is attached to the mesh layer in an overlapping manner. The textile may be incorporated into a garment, such as the back panel of a jacket, to provide insulation and ventilation to the wearer.