Insulated Hollow-Fibre Chaff to Prevent Clumping and Short-Circuits

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Solution Overview

Problem

Existing radar countermeasures, such as metal-coated chaff, face issues with electrostatic clumping, weight, and the risk of short-circuiting due to conductive materials, which hinder effective radar disruption and increase operational challenges.

Innovation Solution

The use of hollow fibres made from electrically insulating materials with an antistatic coating on the exterior and a conductive coating on the interior, optimized to resonate with radar frequencies, reduces electrostatic clumping and weight while preventing short-circuits, and is designed for efficient radar signal disruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal-coated hollow fibres are used as countermeasure material, then radar disruption capability is improved, but electrostatic clumping occurs and reliability deteriorates

Engineering Contradiction:
Improveradar disruption effectivenessVSAvoidelectrostatic clumping
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The hollow fibres are coated with conductive material only on their inner surfaces, while the outer surfaces remain electrically insulating. This localized application of conductive properties allows the fibres to reflect radar signals effectively (inner surface) while preventing electrostatic charge accumulation (outer surface), thus resolving the contradiction between radar disruption capability and electrostatic clumping.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The countermeasure material combines hollow fibres made of electrically insulating material with selective conductive coatings on the inner surfaces. This composite structure integrates both insulating properties (to prevent electrostatic clumping) and conductive properties (to reflect radar signals), simultaneously addressing both requirements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conductive materials are used for radar countermeasures, then radar signal reflection is improved, but risk of short-circuiting increases

Engineering Contradiction:
Improveradar signal reflection capabilityVSAvoidshort-circuit risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Conductive coating is applied only to the inner surfaces of the hollow fibres where it is needed for radar signal reflection. The outer surfaces remain insulating, eliminating the hazard of short-circuiting while preserving the radar countermeasure functionality. This localized quality differentiation resolves the contradiction between signal reflection capability and short-circuit risk.

Inventive Principle:
Principle #3Local quality

3Reliability

If traditional chaff material is used, then radar disruption is achieved, but weight increases and operational efficiency decreases

Engineering Contradiction:
Improveradar disruption capabilityVSAvoidcountermeasure material weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention uses hollow fibres with thin wall structures that provide effective radar reflection through their conductive inner surfaces while maintaining extremely low weight. The hollow structure and thin walls significantly reduce material mass compared to traditional solid chaff, resolving the contradiction between radar disruption capability and weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a lightweight, effective radar countermeasure that significantly reduces electrostatic clumping and the risk of short-circuits, offering improved radar disruption capabilities with enhanced operational efficiency and tactical advantages.

Implementation Method 1

Radar systems operate by transmitting radio waves... other objects, particularly conductive materials, will cause the signal to be reflected back to a receiver

Methodology Applied
Scientific EffectRadar reflection: Reflection

Implementation Method 2

The hollow fibres are made of an electrically insulating material. Using a non-electrically conductive (electrical insulating) material prevents the risk of electrostatic charge building up between hollow fibre members and therefore reduces clumping

Methodology Applied
Scientific EffectElectrostatic charge prevention: Electrostatics

Implementation Method 3

a plurality of hollow fibres, wherein the inner surface of the hollow fibres is at least party coated with an electrically conductive substance... optimized to resonate with radar frequencies

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP3735567B1Lightweight tuneable insulated chaff material
Publication Date: 2023.09.27 BAE SYSTEMS PLC
  • EP3735567B1 patent drawingFigure 1
  • EP3735567B1 patent drawingFigure 2a~2b
  • EP3735567B1 patent drawingFigure 3

AI summary

There is provided an apparatus and method for disrupting radar systems. The apparatus comprises a chamber (110) for attachment to a vehicle, a radar countermeasure material (130) in the chamber, the radar countermeasure material comprising a plurality of hollow fibres, wherein the inner surface of at least some of the hollow fibres is at least partly coated with a conductive substance, and a release means (140) for dispensing the radar countermeasure material out of the chamber.