Insulated Fire Panel Shutter with Stacked Panels

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Solution Overview

Problem

Conventional fire shutters fail to effectively prevent the spread of fire and heat transfer, and they do not provide adequate security, as they tend to become red hot during fires, potentially igniting materials on the other side and lacking robust security features.

Innovation Solution

An insulated fire panel shutter with retractable members, non-pivotally connected panels, and a biasing mechanism using torsion springs, which changes from a side-by-side to a stacked configuration during closure, incorporating intumescent materials and a thermally resistant design to minimize heat transfer and enhance security, with a chain and sprocket mechanism for actuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional fire shutters are used to prevent fire spread, then fire resistance is provided, but heat transfer occurs over time causing the shutter to become red hot and potentially ignite materials on the other side

Engineering Contradiction:
Improvefire spread preventionVSAvoidheat transfer
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The shutter comprises a composite structure with an outer skin, inner skin, and thermal insulation material layer between them. This composite construction provides fire resistance while minimizing heat transfer, preventing the shutter from becoming red hot and igniting materials on the other side.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent incorporates intumescent material that reacts to heat by expanding and forming an insulating barrier. This converts the harmful heat exposure into a beneficial protective layer that actually reduces heat transfer to the other side of the shutter.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If conventional fire shutters are designed for fire resistance, then fire safety is improved, but they do not provide adequate security features

Engineering Contradiction:
Improvefire safetyVSAvoidsecurity function
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The shutter is designed to serve multiple functions simultaneously: it provides fire resistance through its insulated construction, security through its robust composite structure and locking mechanism, and smoke containment through the sealed design with intumescent seals. This multi-functional design eliminates the need for separate fire and security shutters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If fire shutters are made robust for fire resistance, then fire protection is improved, but the complexity of the shutter structure increases

Engineering Contradiction:
Improvefire protectionVSAvoidshutter structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The shutter is segmented into distinct functional layers: outer skin, thermal insulation material, and inner skin. This segmentation allows each layer to perform its specific function (protection, insulation, structural integrity) while keeping the overall design relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents fire spread by reducing heat transfer and providing enhanced security through a thermally resistant and non-pivotally connected panel design, ensuring the shutter can act as both a fire barrier and a security shutter.

Implementation Method 1

a plurality of biasing members, each of which is compressed between the guide and the or each panel and stores a biasing force

Methodology Applied
Scientific EffectElastic potential energy: Elasticity

Implementation Method 2

incorporating intumescent materials and a thermally resistant design to minimize heat transfer

Methodology Applied
Scientific EffectIntumescent expansion: Intumescent Materials

Data Source

PatentUS10273745B2Insulated fire panel shutter
Publication Date: 2019.04.30 GLIDEROL DOORS (S) PTE LTD
  • US10273745B2 patent drawing
  • US10273745B2 patent drawing
  • US10273745B2 patent drawing

AI summary

Fire can spread extremely quickly within structures. To prevent this, fire doors or fire shutters are usually installed. However, security aspects of such doors or shutters are not renown. An attempt to alleviate this problem may be provided by an insulated fire panel shutter including a guide, adapted to receive a shutter and having one or more retractable members moveable between a retracted and extended position; a shutter, moveable between an open and closed position and formed from a plurality of panels each of which is moveable between a stowed and deployed position; their arrangement being such that as the guide receives the shutter during shutter closure, the panel arrangement alters from a stowed side by side relationship to a deployed stacked end to end relationship.