Insulated Neutral Point Conductor for HV Grid Assemblies

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Solution Overview

Problem

Existing high-voltage grid assemblies with single-phase transformers face operational risks due to compensating currents flowing through un-rated grounding systems, and the complex installation of neutral point connections is required for temporary replacements or when three-phase transformers are defective.

Innovation Solution

A neutral point conductor is directly fastened to the transformer tank in an insulated arrangement, allowing for a flexible and reliable current path, with the option to be separately grounded or assume a floating potential, and is configured as a rigid busbar for mechanical retention and reduced costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a permanently installed rail system is used for compensating currents, then current conduction is ensured, but operational risk increases due to un-rated grounding systems

Engineering Contradiction:
Improveoperational reliabilityVSAvoidoperational risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the neutral point conductor from the transformer tank and makes it independently retainable. This allows the conductor to be separately grounded or left floating, eliminating the dependency on un-rated grounding systems and reducing operational risk while maintaining current conduction capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the grounding function from the transformer tank structure by providing an independently retainable neutral point conductor. This segmentation allows the conductor to be handled separately - either grounded through appropriate means or left floating - thereby resolving the contradiction between ensuring current conduction and avoiding operational risk from un-rated systems.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If three single-phase transformers are replaced by an assembly, then temporary replacement is achieved, but installation complexity increases due to rail system connection requirements

Engineering Contradiction:
Improvetemporary replacement capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts the neutral point conductor from the transformer tank structure, making it independently retainable. This extraction eliminates the need for complex connections to existing rail systems during temporary replacement, as the conductor can be simply grounded or left floating without requiring integration into the substation's rail infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the neutral point conductor is directly fastened to the transformer tank, then installation is simplified, but electrical insulation requirements increase

Engineering Contradiction:
Improveinstallation simplicityVSAvoidinsulation requirement
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces an intermediary retaining mechanism that electrically insulates the neutral point conductor from the transformer tank while maintaining mechanical attachment. This intermediary solution simplifies installation by providing direct fastening while simultaneously meeting insulation requirements through the insulating nature of the retaining mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a safe and efficient means to manage compensating currents, reduces installation complexity, and allows for flexible deployment of single-phase transformers, enhancing operational reliability and safety by eliminating the need for a rail system and adapting to varying current demands.

Implementation Method 1

the windings are interconnected by means of a neutral point conductor to constitute the neutral point

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the neutral point conductor is retained on a transformer tank in an insulated arrangement

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS11626244B2Assembly for connecting to a high-voltage grid
Publication Date: 2023.04.11 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US11626244B2 patent drawing
  • US11626244B2 patent drawing

AI summary

An assembly for connecting to a high-voltage grid includes a plurality of single-phase transformers, each of which has a transformer tank that is filled with a fluid and is equipped with a core with at least one coil. The coils of the single-phase transformers are at least partly connected together, thereby forming a neutral or star point. In order to permit the assembly to be quickly assembled in situ while at the same time providing a reliable current path for compensation and grounding currents, the coils are connected together by a neutral or star point conductor or rail in order to form the neutral or star point. The neutral or star point conductor or rail is retained in an insulated manner on the transformer tank.