Insulated Pipe Power Supply Structure for Seismic Stability

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Solution Overview

Problem

Existing bus ducts for electrical power distribution in multi-story buildings are expensive, time-consuming to install and replace, and present high resistance due to rigid conductors, requiring frequent re-torquing and larger footprints for seismic considerations.

Innovation Solution

The proposed solution involves an electrical power supply structure using insulated pipes grouped by phase, supported by longitudinally extending enclosures with transverse conductor support members, and a barrier support plate with tap boxes for secure and rapid connections between sections, allowing for a more efficient and compact distribution system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rigid conductors with blade-type connections and bolts are used in bus ducts, then secure electrical connection is achieved, but installation time and cost increase significantly

Engineering Contradiction:
Improveelectrical connection securityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The bus duct system is divided into modular sections that can be pre-assembled and tested separately, then quickly connected on-site using simplified coupling mechanisms, reducing installation time while maintaining connection security

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The complex mechanical assembly involving multiple bolts and blade-type connections is replaced with a simplified coupling system using fewer fasteners and easier alignment mechanisms, significantly reducing installation time and labor costs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If rigid conductors with blade-type connections are used, then secure electrical connection is achieved, but the number of components and assembly complexity increase

Engineering Contradiction:
Improveelectrical connection securityVSAvoidconnection structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connection structure is segmented into standardized interface components with built-in alignment and clamping features, reducing the number of separate parts and simplifying the overall assembly process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling mechanism is designed as a universal connection type that can accommodate different bus duct configurations and sizes, reducing the variety of unique components needed and simplifying inventory and installation

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If rigid bus ducts are installed with longer lateral sides perpendicular to structural walls for seismic considerations, then seismic stability is improved, but the area footprint required increases significantly

Engineering Contradiction:
Improveseismic stabilityVSAvoidfootprint area
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The rigid bus duct structure is replaced with a flexible or articulated design that can accommodate seismic movements through controlled deformation or adjustment, maintaining stability without requiring the larger footprint orientation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Flexible conduits or articulated sections are used in the bus duct design, allowing the system to flex and move during seismic events while maintaining electrical connections, eliminating the need for the perpendicular orientation requirement

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11626711B2Electrical power supply structures
Publication Date: 2023.04.11 SUPERIOR TRAY SYST
  • US11626711B2 patent drawing
  • US11626711B2 patent drawing
  • US11626711B2 patent drawing

AI summary

The present disclosure provides an electrical power supply structure comprising a plurality of insulated pipes, each insulated pipe extending longitudinally and configured to carry high amperage electrical power, a barrier support plate comprising one or more openings for receiving the plurality of insulated pipes, the barrier support plate configured for mounting over a hole through a floor of a building, a first support structure extending longitudinally upward from an upper side of the barrier support plate, and a second support structure extending longitudinally downward from a lower side of the barrier support plate through the hole. Each of the first and second support structures comprises a longitudinally extending enclosure having a plurality of transversely extending conductor support members for supporting the plurality of insulated pipes, and the plurality of insulated pipes are grouped by phase.