Insulated Switching Circuit for High-Voltage Semiconductor Testing

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Solution Overview

Problem

Existing switching circuits in semiconductor test apparatuses face challenges with the short lifespan of mechanically driven reed relays and the difficulty in increasing the insulation withstand voltage of semiconductor switches, making them unsuitable for high-voltage applications.

Innovation Solution

A switching circuit design that includes a first and second switching section, each controlled by an insulated control section, using photocouplers to provide multiple insulating structures and an intermediate voltage scheme to increase the withstand voltage, allowing for reliable switching in high-voltage environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reed relay is used as a switch, then the switching function is achieved, but the lifespan is short due to mechanical drive

Engineering Contradiction:
ImprovelifespanVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the mechanically driven reed relay with a semiconductor switch that uses electromagnetic fields and light signals for control. The switching action is achieved through electronic means rather than mechanical movement, eliminating wear and tear on moving parts and significantly extending the service life of the switching device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary control mechanism where a control signal is transmitted through an insulation barrier to activate the semiconductor switch. This intermediary approach allows the switching function to be decoupled from mechanical drive, enabling the use of solid-state components that have no moving parts and thus much longer operational life.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If a semiconductor switch is used, then the switching speed is improved, but the insulation withstand voltage is difficult to increase

Engineering Contradiction:
Improveswitching speedVSAvoidinsulation withstand voltage
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The patent divides the high-voltage insulation requirement into multiple segments by introducing intermediate voltage levels between the high-voltage side and the low-voltage control side. Instead of requiring a single insulation barrier to withstand the full high voltage, the system uses multiple insulation stages, each handling a portion of the voltage stress, thereby enabling the use of semiconductor switches while maintaining high overall withstand voltage capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediary voltage levels and insulation barriers between the high-voltage switching node and the low-voltage control circuitry. These intermediaries allow the semiconductor switch to operate at high switching speeds while the insulation system is distributed across multiple stages, each designed to handle manageable voltage levels, thus achieving both high speed and high withstand voltage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If a single insulation structure is used, then the device complexity is reduced, but the withstand voltage is insufficient for high-voltage applications

Engineering Contradiction:
Improvewithstand voltageVSAvoidinsulation structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent segments the insulation structure into multiple stages, each providing a portion of the total withstand voltage capability. This segmentation allows the system to achieve high overall insulation strength while keeping each individual insulation component manageable in complexity. The multi-stage approach distributes the electrical stress across several barriers rather than requiring one complex high-voltage barrier.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent addresses the withstand voltage requirement by adding dimensional complexity to the insulation architecture - introducing multiple voltage levels and insulation layers in series. This dimensional approach to insulation (stacking multiple insulation barriers) allows the system to achieve high withstand voltage capability while maintaining reasonable complexity at each individual stage, as each stage operates at a lower voltage level.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the insulation withstand voltage and extends the lifespan of the switching circuit, enabling its use in high-voltage applications by reducing the maximum voltage across individual insulating structures and providing a high withstand voltage configuration.

Implementation Method 1

both the first switching section 12-1 and the second switching section 12-2 are respectively photocouplers

Methodology Applied
Scientific EffectPhotocoupler: Photoelectric Effect

Data Source

PatentUS8779631B2Switching circuit and test apparatus
Publication Date: 2014.07.15 ADVANTEST CORP
  • US8779631B2 patent drawing
  • US8779631B2 patent drawing
  • US8779631B2 patent drawing

AI summary

Provided is a switching circuit with high withstand voltage. The switching circuit switches whether two terminals are electrically connected to each other, according to a switching signal input thereto. The switching circuit comprises a first switching section that switches whether the two terminals are electrically connected to each other; a first control section that is electrically insulated from the first switching section and controls the first switching section according to an input current; a second switching section that switches whether the input current is input to the first control section; and a second control section that is electrically insulated from the second switching section and controls the second switching section according to the switching signal.