Thermally Insulating Cantilever Slab Connection with U-Bolt Anchoring

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Solution Overview

Problem

Existing thermally insulating components for connecting cantilever slabs to building ceilings or walls are complex, expensive, and lack flexibility in length adjustment, with inadequate absorption of shear and moment forces.

Innovation Solution

A thermally insulating component featuring multiple straight steel profiles with U-bolts as pull-out safeguards, which prevent steel profiles from being pulled out, combined with an insulating body and optional pressure elements for compressive force transmission, allowing for adjustable length and improved thermal insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple pull-out safeguards are provided for each steel profile, then the resistance against pull-out forces is increased, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveresistance against pull-out forcesVSAvoidnumber of pull-out safeguards
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple pull-out safeguards into a single integrated U-bolt structure. The U-bolt has two legs that wrap around the steel profile and are anchored into the concrete, creating a unified component that provides multiple anchoring points simultaneously. This merging approach achieves the required resistance against pull-out forces while avoiding the complexity of installing separate safeguards for each direction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The U-bolt serves multiple functions: it acts as a pull-out safeguard, a connector between the steel profile and the concrete, and a structural element that distributes loads. By designing a single component that performs multiple functions, the patent reduces the overall number of parts needed while maintaining or improving the resistance against pull-out forces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If the steel profile is straight without elevations, then the manufacturing simplicity and thermal insulation are improved, but the risk of pull-out due to tensile loads increases

Engineering Contradiction:
Improvesteel profile simplicityVSAvoidresistance to pull-out
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The U-bolt acts as an intermediary element between the simple straight steel profile and the concrete structure. Instead of modifying the steel profile itself (which would compromise its manufacturing simplicity and thermal insulation properties), the U-bolt provides the necessary anchoring function by wrapping around the profile and embedding into the concrete, thus mediating the connection while leaving the steel profile unchanged.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from a one-dimensional solution (modifying the steel profile with elevations) to a three-dimensional solution (wrapping the U-bolt around the profile in multiple directions). The U-bolt's legs extend in different spatial dimensions, providing anchoring in multiple directions without altering the steel profile's simple linear form.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the component design is simplified, then the manufacturing cost is reduced, but the ability to absorb shear forces and moment forces may be compromised

Engineering Contradiction:
Improvecomponent structureVSAvoidabsorption of shear and moment forces
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent optimizes the geometric parameters of the U-bolt, such as the leg length, wrap angle, and anchor depth, to maximize its load-bearing capacity. By carefully selecting these parameters, the simplified U-bolt structure achieves sufficient strength to absorb shear forces and moment forces while maintaining manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The connection system combines different materials with complementary properties: the steel profile provides tensile strength, the U-bolt provides anchoring and load distribution, and the concrete provides compressive strength and anchoring medium. This composite approach allows each component to be simple in its own right while collectively achieving the required strength to absorb various types of forces.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable, cost-effective, and adaptable force-transmitting connection that effectively absorbs loads and maintains thermal insulation, ensuring stability and seismic safety while minimizing material costs.

Implementation Method 1

thermally insulating component for the force-transmitting connection of a cantilever slab to a building ceiling or a building wall

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3231952B1Thermally insulating component
Publication Date: 2020.01.01 M PLUS BAUPROD AG
  • EP3231952B1 patent drawingFigure 1~2
  • EP3231952B1 patent drawingFigure 3~4
  • EP3231952B1 patent drawingFigure 5~6

AI summary

The invention relates to a thermally insulating component (11) for the force-transmitting connection of a cantilever slab to a building ceiling or a building wall, comprising an insulating body (13) for arrangement between the cantilever slab and the building ceiling or the building wall, and a plurality of steel profiles (15) which penetrate the insulating body (13). On both sides of the insulating body (13), pull-out restraints (17a), (17b) are permanently attached to the plurality of steel profiles (15), which project beyond the profile (15) at least at one point.