Insulating Layer on Lithium Nickel Positive Electrode

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Solution Overview

Problem

Non-aqueous electrolyte secondary batteries face challenges in suppressing gas production at the positive electrode, particularly when using lithium nickel composite oxide as the active material, which leads to increased gas production due to oxidation of cyclic carbonic acid esters on the positive electrode surface.

Innovation Solution

A non-aqueous electrolyte secondary battery design incorporating a lithium nickel composite oxide with a layer structure, a non-aqueous electrolyte containing a high percentage of cyclic carbonic acid esters, and an insulating layer on the positive electrode surface, including insulating polymeric material and inorganic oxide particles, to reduce gas production by enhancing electrolyte retention and uniformity of the electrode reaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium nickel composite oxide is used as positive electrode active material, then battery capacity is improved, but gas production at positive electrode increases

Engineering Contradiction:
Improvebattery capacityVSAvoidgas production
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

An insulating layer is introduced as an intermediary between the lithium nickel composite oxide positive electrode and the cyclic carbonic acid ester electrolyte. This insulating layer prevents direct contact and oxidation reactions, thereby suppressing gas production while allowing the high-capacity positive electrode material to function effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating layer, which might seem to hinder electrochemical reactions, actually converts a harmful effect (oxidation of electrolyte by strongly alkaline positive electrode) into a beneficial outcome (suppression of gas production). The layer protects the electrolyte from degradation while maintaining battery performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If insulating layer is formed on positive electrode, then gas production is suppressed, but electrolyte retention uniformity is improved

Engineering Contradiction:
Improvegas productionVSAvoidelectrolyte retention uniformity
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The insulating layer is designed with a porous structure that allows electrolyte penetration and retention while preventing direct contact between the electrolyte and the positive electrode active material. The porosity enables uniform electrolyte distribution throughout the layer, improving retention uniformity while maintaining gas suppression functionality.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses gas production at both the negative and positive electrodes, improving the reliability and capacity of the battery while maintaining safety through uniform electrode reactions and insulation, even under high temperatures.

Implementation Method 1

ethylene carbonate or propylene carbonate contained in the non-aqueous solvent is subject to oxidation on the positive electrode surface since the positive electrode active material is strongly alkaline

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The non-aqueous electrolyte is a liquid non-aqueous electrolyte including a lithium salt, such as LiBF4 or LiPF6, dissolved in an aprotic non-aqueous solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

The separator is, for example, a microporous film made of polyolefin

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 4

The positive electrode active material is a lithium-containing transition metal oxide, since it has a high potential relative to lithium

Methodology Applied
Scientific EffectElectrochemical reaction:

Data Source

PatentUS8252462B2Non-aqueous electrolyte secondary battery
Publication Date: 2012.08.28 PANASONIC HOLDINGS CORP
  • US8252462B2 patent drawing
  • US8252462B2 patent drawing
  • US8252462B2 patent drawing

AI summary

A non-aqueous electrolyte secondary battery includes a positive electrode, a negative electrode, a non-aqueous electrolyte, and an insulating layer formed on a surface of the positive electrode. The positive electrode includes a lithium nickel composite oxide having a layer structure, and the lithium nickel composite oxide is represented by the general formula: LixNiyM1-yO2 where M is at least one selected from the group consisting of Na, Mg, Sc, Y, Mn, Fe, Co, Cu, Zn, Al, Cr, Pb, Sb, and B, 0<x≦1.2, and 0.5<y≦1.0. The non-aqueous electrolyte includes a solute and a non-aqueous solvent dissolving the solute, and the non-aqueous solvent contains 40% by weight or more of a cyclic carbonic acid ester. The insulating layer includes an insulating polymeric material.