Electrochemically Insulating Region for Lithium Dendrite Suppression

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Solution Overview

Problem

Lithium metal batteries face safety concerns due to lithium dendrite growth during electrochemical cycling, which can lead to short-circuiting and thermal runaway, and conventional Li-ion batteries with graphite anodes also experience similar issues with dendrite formation.

Innovation Solution

Incorporating an electronically insulating region with mechanically separable layers and internal passageways in electrochemical cells to redirect lithium redeposition and prevent dendrite growth, ensuring the separator is not fully breached, thus avoiding short-circuits and enhancing battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium metal is used as anode active material to achieve high theoretical capacity, then battery energy density is improved, but lithium dendrite growth occurs during electrochemical cycling causing safety concerns

Engineering Contradiction:
Improvetheoretical capacityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

An electronically insulating region is introduced as an intermediary component between the lithium metal anode and the rest of the cell. This region acts as a mediator that redirects lithium ion flux and suppresses dendrite growth, allowing the high-capacity lithium metal anode to function safely without direct dendrite formation reaching the cathode.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The anode structure is segmented into multiple functional zones: a lithium metal core region for high capacity and an electronically insulating region surrounding it for dendrite suppression. This segmentation allows each zone to perform its specific function - the lithium metal provides capacity while the insulating region provides safety.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional graphite anodes are used in Li-ion batteries, then safety is improved compared to lithium metal, but dendrite growth still occurs during electrochemical cycling

Engineering Contradiction:
ImprovesafetyVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention merges the high-capacity advantage of lithium metal anodes with the safety advantage of conventional protected anodes by combining a lithium metal core with an electronically insulating region, achieving both high capacity and dendrite suppression simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If an electronically insulating region is introduced to suppress dendrite growth, then safety is improved, but device structure becomes more complex

Engineering Contradiction:
ImprovesafetyVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electronically insulating region serves multiple functions simultaneously: it provides electronic insulation to prevent short circuits, redirects lithium ion flux to suppress dendrite growth, and maintains mechanical integrity during cell operation. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits lithium dendrite growth, preventing short-circuits and improving the operational safety and performance of lithium metal and Li-ion batteries by redirecting redeposited lithium within the insulating region, thereby maintaining the integrity of the separator and ensuring stable cell operation.

Implementation Method 1

the ionic conductivity of the second electronically insulating layer is within 10% of the ionic conductivity of the first electronically insulating layer

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

an electronically insulating region between the first electrode and the second electrode with an electronic conductivity of less than 1e-7 S/cm

Methodology Applied
Scientific EffectElectronic insulation: Electrical Resistance

Implementation Method 3

at least 5% of the volume of the first electronically insulating layer is occupied by the electrolyte and 5% of the volume of the second electronically insulating layer is occupied by the electrolyte

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 4

at least 5% of the volume of the first electronically insulating layer is occupied by the electrolyte

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS11024923B2Electrochemical cells comprising short-circuit resistant electronically insulating regions
Publication Date: 2021.06.01 SION POWER CORP
  • US11024923B2 patent drawing
  • US11024923B2 patent drawing
  • US11024923B2 patent drawing

AI summary

The present disclosure is related to electrochemical cells and associated methods. According to certain embodiments, the electrochemical cells comprise an electronically insulating region. In some embodiments, the electronically insulating region can be mechanically compliant. In some embodiments, the insulating region may comprise multiple layers (e.g., mechanically separable layers). The use of such arrangements can, according to certain embodiments, reduce the degree to which the electronically insulating region is breached by lithium dendrite growth.