Insulating Window Frame Mounting With Heat-Insulating Spacer

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Solution Overview

Problem

Existing roof window fastening systems suffer from suboptimal thermal insulation due to direct contact between mounting brackets and window frames, and are difficult to assemble and disassemble due to the coverage of installation sheet metal angles by insulating blocks.

Innovation Solution

Incorporating a heat-insulating spacer between the holding element and the window frame, allowing the holding element to be securely fastened to the structure without direct contact, and designing the spacer to fit within the insulating block to maintain accessibility and prevent thermal bridges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mounting brackets are directly fastened to the window frame, then secure fastening is achieved, but thermal insulation deteriorates due to cold bridges

Engineering Contradiction:
Improvefastening securityVSAvoidthermal insulation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A heat-insulating spacer is introduced as an intermediary element between the mounting bracket and the window frame. This spacer prevents direct thermal contact while maintaining mechanical fastening, thereby eliminating cold bridges and improving thermal insulation without compromising fastening security.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If insulating blocks are installed to improve thermal insulation, then thermal insulation is enhanced, but accessibility to mounting brackets deteriorates

Engineering Contradiction:
Improvethermal insulationVSAvoidaccessibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The mounting system is segmented into distinct functional elements: the mounting bracket for fastening, the heat-insulating spacer for thermal isolation, and the insulating block for additional insulation. This segmentation allows each component to perform its specific function without interfering with others, maintaining accessibility while providing comprehensive thermal insulation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If mounting brackets are large-area to ensure secure fastening, then fastening reliability is improved, but thermal bridges are exacerbated

Engineering Contradiction:
Improvefastening reliabilityVSAvoidthermal bridges
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The heat-insulating spacer is designed with localized contact areas that match the mounting bracket's fastening points. This local quality approach ensures that thermal insulation is provided precisely where needed, maintaining fastening reliability while minimizing thermal bridge formation at the contact points.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides enhanced thermal insulation by preventing cold bridges and simplifies assembly and disassembly by keeping the holding element freely accessible, while ensuring secure fastening and load transfer.

Implementation Method 1

the holding element is fastened to the frame with the interposition of at least one heat-insulating spacer. Due to the interposition of the heat-insulating spacer, the retaining element has no direct contact with the window frame, so that there is no thermal or cold bridge leading to the window.

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP2213824B1Insulating window frame mounting
Publication Date: 2016.04.13 ROTO FRANK AG
  • EP2213824B1 patent drawingFigure 1
  • EP2213824B1 patent drawingFigure 2
  • EP2213824B1 patent drawingFigure 3

AI summary

The window (1) i.e. residential roof window (2), has a holder (6) for fastening the window to a structural body by a fastening screw. The holder has a holding element (7) e.g. metal sheet bracket (9), for holding the window. The holding element is attached to a window frame (3) of the window and to the structural body. A heat insulation block (14) is arranged between the window frame and the structural body and attached to the window frame. The holding element is fastened to the window frame by interconnection of a plastic heat insulating spacer (18).