Insulation Bag for Attic Scuttle Thermal Sealing

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Solution Overview

Problem

Insulating attic scuttles and other difficult-to-reach interior spaces in buildings is challenging due to their shape and accessibility, which affects energy efficiency by allowing air leakage.

Innovation Solution

A general-purpose insulation bag with a flexible jacket filled with insulative material, designed to form a desired three-dimensional shape, is positioned within these spaces to create an insulative layer that retards air flow and provides a desired thermal insulative value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional insulation methods are used for attic scuttles and difficult-to-reach spaces, then installation complexity increases, but insulative value may be compromised

Engineering Contradiction:
Improveinsulative valueVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The insulation system is divided into modular pre-formed sections that can be independently positioned and installed. Each section contains insulative material pre-configured within a containing structure, allowing workers to install complete insulation units rather than manually fitting insulation material into complex geometries, thereby reducing installation complexity while maintaining insulative value.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulative material is pre-positioned and pre-shaped within the containing structure before installation. This preliminary configuration ensures proper fit and insulative performance without requiring complex on-site installation procedures. The pre-formed sections are designed to match specific architectural features like attic scuttles and rim joists, eliminating the need for complex measurement and customization during installation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If insulation is added to attain a desired R-value, then material quantity increases, but space availability is reduced

Engineering Contradiction:
Improveinsulative valueVSAvoidspace availability
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The containing structure uses thin-walled configurations that provide structural support while occupying minimal space. These thin film or shell structures enclose the insulative material efficiently, maximizing the insulative value per unit volume. The flexible nature of these shells allows them to conform to tight spaces like attic scuttles and rim joists without requiring excessive clearance, thereby achieving desired R-values within limited available space.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system combines insulative material with a structurally efficient containing structure to create a composite insulation unit. This composite approach allows the insulative material to be densely packed at optimal ratios while the containing structure provides necessary support with minimal volume. The composite design ensures that the majority of the unit's volume is dedicated to insulation rather than structural overhead, maximizing insulative value within constrained spaces.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If pre-formed sections are used to reduce installation difficulty, then adaptability to various spaces improves, but manufacturing complexity increases

Engineering Contradiction:
Improveadaptability to spacesVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The containing structure is designed as a universal platform that can accommodate different types of insulative materials and be adapted to various architectural features including attic scuttles, rim joists, and roof rafters. This multi-functional design allows the same basic containing structure to serve multiple insulation applications, reducing the need for numerous specialized pre-formed sections. The universal design simplifies manufacturing by standardizing production processes while maintaining adaptability to diverse installation environments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The pre-formed sections are designed with adjustable parameters such as variable dimensions, configurable opening sizes, and adaptable attachment mechanisms. These parameter changes allow a single base design to be manufactured in different configurations to suit various space requirements. By producing families of similar components with varying parameters rather than completely different designs, manufacturing complexity is reduced while adaptability to different building features is enhanced.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The insulation bag effectively reduces air leakage and enhances energy efficiency by providing a high R-value insulation, easily adaptable to various building structures and spaces, including attic scuttles, rim joists, and roof rafters.

Implementation Method 1

Insulative material is positioned within the cavity and is configured to form an insulative layer. The insulative layer has a thickness configured to provide a desired insulative value to the general purpose insulation bag.

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9822526B2General purpose insulation bag
Publication Date: 2017.11.21 OWENS CORNING INTELLECTUAL CAPITAL LLC
  • US9822526B2 patent drawing
  • US9822526B2 patent drawing
  • US9822526B2 patent drawing

AI summary

A general purpose insulation bag is provided. The general purpose insulation bag includes a jacket configured to form a desired three dimensional shape. The jacket forms a cavity therewithin and has an opening. Insulative material is positioned within the cavity and is configured to form an insulative layer. The insulative layer has a thickness configured to provide a desired insulative value to the general purpose insulation bag. The opening is configured to retain the insulative material within the cavity formed within the jacket.