Insulation Bridge Blocks Prevent Roof Compression

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Solution Overview

Problem

Conventional metal roof and wall insulation systems suffer from reduced thermal resistance due to compression of blanket insulation, leading to thermal short circuits that degrade insulation properties.

Innovation Solution

A system comprising a first layer of rolled insulation atop roof or wall purlins or girts, with discrete insulating bridge blocks or brackets providing space for uncompressed insulation, and a supplemental insulating element, secured by panel clips to prevent compression and enhance thermal resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If thick layer of blanket insulation is used in conventional metal roof and wall systems, then insulation coverage is improved, but thermal resistance is reduced due to compression

Engineering Contradiction:
Improveinsulation quantityVSAvoidthermal resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The insulation system is divided into multiple discrete components: blanket insulation layers, rigid insulating bridge blocks, and spacer members. This segmentation allows each component to perform its specific function - the blanket insulation provides bulk coverage while the rigid blocks and spacers maintain critical gaps to prevent compression and thermal short circuits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the insulation system have different properties. The blanket insulation provides general coverage, while rigid insulating bridge blocks and spacer members are strategically placed at specific locations (such as around penetrations and at regular intervals) to maintain thermal resistance where compression would otherwise occur.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If insulation is compressed or packed down during installation, then installation ease is improved, but thermal resistance is degraded

Engineering Contradiction:
Improveinstallation easeVSAvoidthermal resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Rigid insulating bridge blocks and spacer members are pre-installed into the structural framework before the blanket insulation is applied. This preliminary action creates a framework that maintains critical gaps and prevents compression of the insulation during subsequent installation steps, ensuring thermal resistance is maintained while still allowing for relatively easy installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Spacer members and rigid insulating bridge blocks act as intermediary elements between the structural framework and the blanket insulation. These intermediaries maintain necessary gaps and prevent direct compression of the insulation material, allowing installers to pack the insulation firmly while preserving its thermal resistance properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional blanket insulation is used without supplemental elements, then system simplicity is improved, but thermal short circuits are created

Engineering Contradiction:
Improvesystem complexityVSAvoidthermal short circuits
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The insulation system is segmented into multiple functional components: blanket insulation for coverage, rigid insulating bridge blocks for maintaining gaps at critical locations, and spacer members for preventing compression. This segmentation prevents thermal short circuits by ensuring continuous thermal resistance paths while adding only necessary complexity to achieve the goal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rigid insulating bridge blocks and spacer members serve as intermediary elements that prevent direct thermal contact between different components of the building envelope. These intermediaries break up thermal short circuits by maintaining air gaps and preventing compressional contact that would create unwanted thermal pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains high thermal resistance by preventing compression of insulation, thereby eliminating thermal short circuits and enhancing the overall insulation efficiency.

Implementation Method 1

insulation has been used in metal buildings to retard thermal transfer through the roof as well as the wall structures

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9580909B2System for enhancing the thermal resistance of roofs and walls of buildings
Publication Date: 2017.02.28 BLUESCOPE BUILDINGS NORTH AMERICA INC
  • US9580909B2 patent drawing
  • US9580909B2 patent drawing
  • US9580909B2 patent drawing

AI summary

A system for insulating a building comprising a first layer of rolled insulation disposed atop a longitudinally extending upper chord of a roof truss, a purlin or a girt of a wall. Discrete insulating spacer members are intermittently disposed atop the first insulation layer and along the longitudinally extending chord, purlin or girt. A three sided bridge with a plurality of tab elements overlaying and contiguous with the insulating spacer members. A second layer of rolled insulation disposed atop the bridge and panel clips secured with a fastener extending through each of the second layer of insulation, bridge, insulating spacer member, first layer of insulation and upper chord.