Insulation Abnormality Detection Using Stray Capacitance Elimination

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Solution Overview

Problem

Existing methods for detecting insulation abnormalities in vehicles are not accurate enough, particularly due to increased stray capacitance and decreased insulation resistance values, which can cause malfunctions in complex control systems.

Innovation Solution

An insulation abnormality detection apparatus featuring a voltage detecting circuit with a capacitor and switches, where the controller forms an insulation measurement path, eliminates stray capacitance influence by charging and discharging the capacitor, and measures voltage after a predetermined time to detect insulation abnormalities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional insulation detection methods are used, then the detection process is simple, but the measurement precision is insufficient due to stray capacitance interference

Engineering Contradiction:
Improveinsulation abnormality detection accuracyVSAvoidvoltage detecting circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the insulation detection process into distinct phases: a first time period for eliminating stray capacitance influence by controlling specific switches, and a second time period for measuring insulation voltage. This temporal segmentation allows the circuit to perform different functions at different times, improving measurement precision while managing circuit complexity through structured control sequences.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by performing stray capacitance elimination before the actual insulation measurement. During the first time period, the controller executes preliminary operations to remove the influence of stray capacitance from the capacitor, ensuring that the subsequent measurement in the second time period is not affected by this interference, thereby improving measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If insulation measurement is performed continuously, then real-time monitoring is achieved, but energy consumption increases

Engineering Contradiction:
Improveinsulation monitoring reliabilityVSAvoidbattery ECU energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by conducting insulation measurements at predetermined intervals rather than continuously. The battery ECU performs insulation abnormality detection at specific timing, which reduces energy consumption compared to continuous monitoring while still maintaining reliable detection capability. This periodic measurement approach balances reliability requirements with energy efficiency in hybrid vehicles.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate detection of insulation abnormalities by isolating the influence of stray capacitance, reducing costs, and improving the reliability of insulation resistance measurements.

Implementation Method 1

a capacitor (C1) connected in parallel to the battery (2) and having first and second electrodes

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

when an abnormality that a resistance value of an insulation resistance of the vehicle body decreases occurs

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS11592470B2Insulation abnormality detection apparatus
Publication Date: 2023.02.28 DENSO TEN LTD
  • US11592470B2 patent drawing
  • US11592470B2 patent drawing
  • US11592470B2 patent drawing

AI summary

A controller (1) forms an insulation measurement path and turns on a third switch connected in parallel to a capacitor, (2) after a lapse of a first time period turns off the third switch, and (3) detects an insulation abnormality based on a voltage of the capacitor measured after a lapse of a second time period after the turning off of the third switch.