Insulation Fault Detection Reliability in Electric Power Systems

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Solution Overview

Problem

Existing methods for detecting electrical insulation faults in electric vehicles incorrectly identify measurement errors, leading to potentially dangerous situations and an inability to precisely locate faults within the accumulator battery.

Innovation Solution

A detection method that includes a controllable voltage generator and an electrical measurement resistor connected in series between an electrical power source and ground, with a computer that determines two parameters characteristic of disturbances affecting fault detection and calculates a reliability level for the detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage measurements are performed to detect electrical insulation faults, then fault detection capability is improved, but false detection of measurement errors increases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The invention changes the parameter being measured from voltage to current. By measuring the current circulating through the measurement resistor instead of voltage, the system achieves more reliable fault detection while eliminating false detection errors. This parameter transformation fundamentally resolves the contradiction between detection capability and measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If detection time bands are extended to ensure measurement accuracy, then measurement reliability is improved, but response time to faults decreases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidfault detection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention replaces the mechanical/waiting approach of extending measurement time bands with an electrical/current-based measurement system. By measuring current instead of waiting for voltage stabilization, the system achieves both high reliability and fast response time simultaneously, eliminating the trade-off between these parameters.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If general insulation fault detection is implemented, then safety monitoring is improved, but precise location of faults within battery cells is lost

Engineering Contradiction:
Improvesafety monitoringVSAvoidfault location information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The invention applies segmentation by analyzing current distribution across different battery cell groups. By measuring current through measurement resistors associated with specific cell groups and comparing these currents, the system can both detect insulation faults and precisely locate which cell group is affected, thereby recovering the fault location information that would otherwise be lost.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces false detection of electrical insulation faults by assessing the reliability of the detection based on the calculated parameters, allowing for more accurate identification of faults and their location within the battery.

Implementation Method 1

controlling the voltage generator (41) in such a way that it establishes, between its terminals, a voltage of non-zero value

Methodology Applied
Scientific EffectVoltage: Electric Field

Implementation Method 2

an electrical measurement resistor (43) connected in series between a terminal of the electrical power source and the electrical ground

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS12210052B2Method for detecting an electrical insulation fault between an electric power source and an electrical ground
Publication Date: 2025.01.28 AMPERE SAS
  • US12210052B2 patent drawing
  • US12210052B2 patent drawing
  • US12210052B2 patent drawing

AI summary

A method detects an electrical insulation fault between an electric power source and an electrical ground, via a circuit that includes a controllable voltage generator and an electrical measuring resistor connected in series between a terminal of the electric power source and the electrical ground. The method includes controlling the voltage generator to establish, between its terminals, a non-zero voltage value, and measuring the voltage at the terminals of the electrical measuring resistor to detect an electrical insulation fault between the electric power source and the electrical ground. The method further includes a computer determining, depending at least on the voltage measured at the terminals of the electrical measuring resistor, at least two parameters characteristic of a disturbance affecting the detection of the electrical insulation fault, and calculating a reliability level of the detection of the electrical insulation fault depending on at least one of the two parameters.