Insulation-time determining device for a thermally insulated container

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Solution Overview

Problem

Current methods for determining the maximum insulation time of thermally insulated containers with latent heat accumulators are limited, as they can only assess reactions to a few outside temperature scenarios, lacking precision and failing to identify safety margins, especially during actual transport where specific temperature profiles vary.

Innovation Solution

A device and method that calculate the maximum insulation time with a safety correction factor by determining the amount of thermal energy stored in the latent heat accumulator using status parameters like interior temperatures, electric resistance, or optical density, and correlating it with external temperature progressions to maintain a specified temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If validation tests are used to determine maximum insulation time, then the system response to specific temperature scenarios can be measured, but the method can only assess reactions to a few outside temperature scenarios and lacks precision for actual transport planning

Engineering Contradiction:
Improvedetermination precision of maximum insulation timeVSAvoidapplicability to various temperature scenarios
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by using multiple status parameters (temperature, electric resistance, optical density) to calculate thermal energy storage. This enables precise determination of maximum insulation time across various temperature scenarios, resolving the contradiction between measurement precision and adaptability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback by continuously monitoring status parameters and calculating thermal energy storage to determine maximum insulation time. This feedback mechanism allows the system to adapt to different temperature scenarios while maintaining precise determination, addressing both precision and versatility requirements.

Inventive Principle:
Principle #23Feedback

2Reliability

If conventional determination methods are used, then the process is simple, but safety margins cannot be identified and transport planning is insufficient

Engineering Contradiction:
Improvesafety margin identificationVSAvoiddetermination method complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by calculating maximum insulation time with safety correction factors before actual transport. This allows transport planning to be optimized in advance with identified safety margins, resolving the contradiction between reliability and complexity by performing calculations beforehand.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the determination process into distinct calculation steps: measuring status parameters, calculating thermal energy storage, determining maximum insulation time, and applying safety correction factors. This segmentation makes the complex process manageable and systematic, addressing the reliability-complexity contradiction.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If thermal energy storage is not calculated from status parameters, then the system is simpler, but precise determination of maximum insulation time cannot be achieved

Engineering Contradiction:
Improvemaximum insulation time determinationVSAvoidenergy calculation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies universality by using a multi-functional calculation system that processes multiple status parameters (temperature, electric resistance, optical density) to determine thermal energy storage. This universal approach enables precise maximum insulation time determination while keeping the system relatively simple through unified calculation methodology.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable and precise determination of the maximum insulation time, allowing for optimal transport planning across various scenarios by accounting for temperature variations and providing safety margins, ensuring the temperature range is maintained within permissible limits.

Implementation Method 1

the physical effect of the phase transition of a material is used to keep the temperature within a certain range. During a phase transition between the 'liquid' and 'solid' states of aggregation of a so-called phase change material (PCM)

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

In phase change materials, the latent heat of fusion, heat of solution or heat of absorption is generally significantly larger than the heat that they can store due to their normal specific heat capacity

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 3

thermally insulated container with a latent heat accumulator... to maintain the interior of the thermally insulated container in a specified temperature range

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS10823497B2Insulation-time determining device for a thermally insulated container
Publication Date: 2020.11.03 REP IP AG
  • US10823497B2 patent drawing
  • US10823497B2 patent drawing

AI summary

An insulation-time determining device for a thermally insulated container with a latent heat accumulator includes energy-calculating equipment for calculating the amount of thermal energy stored in the latent heat accumulator from at least one status parameter of the thermally insulated container or the interior thereof as well as display equipment for displaying the calculated amount of stored thermal energy or a value correlated therewith. The insulation-time determining device also includes insulation-time calculating equipment to calculate a maximum insulation time provided with a safety correction factor of the thermally insulated container from the calculated amount of stored thermal energy or a value correlated therewith and a specified external temperature progression outside the thermally insulated container, during which maximum insulation time a specified temperature range is neither fallen below nor exceeded in the interior of the thermally insulated container.