Insulative Cup Sleeve With Local Density Variation for Grip

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Solution Overview

Problem

Existing insulated cups do not effectively provide a grippable low-temperature thermal barrier that maintains insulative characteristics while allowing for localized plastic deformation without fracturing, and they lack a suitable surface for displaying artwork or text.

Innovation Solution

An insulative sleeve made of cellular non-aromatic polymeric material with varying densities, allowing for localized plastic deformation and integration of a skin for printing, is coupled to the cup to provide both insulation and a printable surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the insulative sleeve is made of uniform density material, then manufacturing is simpler, but localized plastic deformation causes fracturing

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidresistance to fracturing during deformation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The insulative cellular non-aromatic polymeric material is configured with non-uniform density distribution, having a first density in a first portion and a second density lower than the first density in a second portion. This local variation in material properties enables the material to undergo localized plastic deformation without fracturing, while maintaining overall insulative characteristics.

Inventive Principle:
Principle #3Local quality

2Strength

If the insulative sleeve uses high-density material, then structural strength is improved, but insulative characteristics deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidinsulative characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The material configuration provides different densities in different portions of the insulative sleeve. The first portion with higher density provides structural strength, while the second portion with lower density maintains insulative characteristics. This spatial differentiation resolves the contradiction between strength and insulation.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the insulative sleeve material is made deformable, then ease of operation is improved, but insulative characteristics may be compromised

Engineering Contradiction:
Improvedeformability for grippingVSAvoidinsulative characteristics
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The insulative cellular non-aromatic polymeric material is configured to enable localized plastic deformation in specific portions while maintaining insulative characteristics. The non-uniform density distribution allows deformation in areas where it is needed for operation while preserving insulation in critical areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains insulative characteristics while enabling deformation and provides a surface for graphics, enhancing user grip and aesthetics.

Implementation Method 1

an insulative sleeve made of a sheet comprising an insulative cellular non-aromatic polymeric material... to insulate a consumer holding the cup from hot or cold temperatures associated with materials or beverages stored in the cup

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

configured to provide means for enabling localized plastic deformation in the sheet to provide a plastically deformed first material segment having a first density located in a first portion of the sheet and a second material segment having a second density lower than the first density

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Data Source

PatentUS9346605B2Insulative container
Publication Date: 2016.05.24 BERRY PLASTICS CORP
  • US9346605B2 patent drawing
  • US9346605B2 patent drawing
  • US9346605B2 patent drawing

AI summary

An insulative container includes a wall and a floor. The wall is formed from an insulative cellular non-aromatic polymeric material having an area of plastic deformation. There are no fractures in the insulative cellular non-aromatic polymeric material so that a predetermined insulative characteristic is maintained in the material.