Insulator Layer Reduces Electron Injection Barrier in QLEDs

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Solution Overview

Problem

Conventional light-emitting elements face inefficiencies in electron injection due to deep-level defects and Fermi level pinning, leading to increased electron injection barriers, which hinder the efficient injection of electrons into the light-emitting layer, particularly in quantum-dot light-emitting diodes (QLEDs).

Innovation Solution

Incorporating an insulator layer with a relative permittivity of 2 or higher and 50 or lower, positioned between the electron-transport layer and the cathode, helps reduce charge movement and prevents Fermi level pinning, thereby reducing the electron injection barrier and enhancing electron injection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electron-transport layer is deposited by sputtering or application of nanoparticles, then the layer can transport electrons, but deep-level defects are formed on the surface and the Fermi level is pinned, creating a high electron injection barrier

Engineering Contradiction:
Improveelectron transport capabilityVSAvoiddeep-level defect formation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an organic-metal-complex-containing layer as an intermediary between the electron-transport layer and the cathode. This intermediate layer undergoes redox reaction with the heat-reducing metal to form a reduction-induced layer that modifies the interface properties, preventing Fermi level pinning and reducing the electron injection barrier without compromising electron transport capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical and electronic parameters at the interface by introducing metal dopants into an organic matrix, creating an organic-metal-complex-containing layer. The redox reaction further modifies these parameters, transforming the interface from a high-barrier state to a low-barrier state that facilitates electron injection while maintaining transport efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the Fermi level of the cathode is pinned to deep-level defects, then the work function becomes deep, but this creates a significantly higher electron injection barrier than expected from material properties

Engineering Contradiction:
Improvematerial property utilizationVSAvoidelectron injection barrier height
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The organic-metal-complex-containing layer acts as a mediator that prevents direct interaction between the cathode and deep-level defects in the electron-transport layer. Through redox reaction with the heat-reducing metal, it forms a reduction-induced layer that serves as a buffer, allowing the cathode to maintain its original work function while enabling efficient electron injection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful effect of deep-level defects into a beneficial structure. By introducing the organic-metal-complex-containing layer that undergoes redox reaction, the interface is transformed so that the reduction-induced layer formed is electrically conductive and facilitates electron injection, turning what would be a defect-induced barrier into an injection-promoting interface.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If an organic-metal-complex-containing layer is used to reduce the electron injection barrier, then electron injection improves, but the reduction action causes defects on the surface of the layer

Engineering Contradiction:
Improveelectron injection efficiencyVSAvoidsurface defect formation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces a second intermediate layer between the organic-metal-complex-containing layer and the cathode. This additional intermediate layer protects the surface of the organic-metal-complex-containing layer from damage during subsequent processing steps, preventing the formation of surface defects while preserving the electron injection enhancement achieved by the first intermediate layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies beforehand cushioning by introducing the protective intermediate layer that prevents surface damage to the organic-metal-complex-containing layer during subsequent cathode deposition or processing. This protective layer acts as a cushion that absorbs potential damage, preserving the surface integrity and electron injection properties of the underlying layer.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The insulator layer effectively reduces the electron injection barrier, allowing for more efficient electron injection into the light-emitting layer, improving the overall performance of the light-emitting element by maintaining the original work function of the cathode and minimizing the impact of deep-level defects.

Implementation Method 1

The insulator layer has a relative permittivity of 2 or higher and 50 or lower

Methodology Applied
Scientific EffectDielectric Permittivity: Dielectric Permittivity

Data Source

PatentUS20240099041A1Light-Emitting Element
Publication Date: 2024.03.21 SHARP KK
  • US20240099041A1 patent drawing
  • US20240099041A1 patent drawing
  • US20240099041A1 patent drawing

AI summary

A light-emitting element includes: an anode, a light-emitting layer, a layer capable of transporting electrons, and a cathode, all of which are provided in a stated order; and an insulator layer provided in contact with, and at least partially between, the layer capable of transporting the electrons and the cathode, the insulator layer having a relative permittivity of 2 or higher and 50 or lower. The insulator layer includes a plurality of insulator layers shaped into islands and spaced apart from one another. The insulator layers are distributed non-uniformly in plan view.