Insulator Leakage Current Detector Using Rogowski Coil and RFID

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Solution Overview

Problem

Conventional insulator leakage current detectors are susceptible to capacitance coupling and require maintenance-intensive power sources, leading to inefficient and costly monitoring processes for utility providers.

Innovation Solution

An insulator leakage current detector using a Rogowski coil and RFID chip, installed on the insulator string with minimal maintenance needs, measures current at a distance from the tower end and communicates via an RFID transceiver, eliminating capacitance interference and battery requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional devices are located at the tower end of the insulator string, then leakage current can be measured, but capacitance coupling between the grounded tower and insulators increases the current at the grounded end, interfering with detection accuracy

Engineering Contradiction:
Improveleakage current detection accuracyVSAvoidcapacitance coupling interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The detector is extracted from the tower end location and repositioned at a distance from the tower end (e.g., on or below the third insulator from the bottom). This spatial extraction removes the measurement device from the harmful capacitance coupling environment, allowing accurate leakage current detection without the interference that plagues tower-end measurements.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If conventional devices use batteries and tower mounted radios, then communication capability is achieved, but maintenance issues and vandalism problems increase

Engineering Contradiction:
Improvecommunication capabilityVSAvoidmaintenance requirements
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses an RFID chip that does not require power to operate, eliminating batteries and their associated maintenance. The RFID transceiver located in the vicinity of the detector pings the chip to retrieve data, creating a passive, maintenance-free communication system that is resistant to vandalism and operational failures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mechanical battery-powered radio communication system is replaced with an electromagnetic field-based RFID system. The passive RFID chip communicates with the transceiver through electromagnetic coupling, eliminating moving parts, power sources, and mechanical components that require maintenance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If high-pressure washing is performed regularly to remove dirt and contamination, then insulator cleanliness is maintained, but cost and efficiency decrease due to frequent or insufficient washing

Engineering Contradiction:
Improveinsulator cleanlinessVSAvoidmonitoring efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system continuously monitors leakage current and provides feedback to utility providers about the actual condition of insulators. This real-time or periodic feedback replaces guesswork and fixed-schedule washing with condition-based maintenance, allowing washing to occur only when actually needed based on measured leakage current levels.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The mechanical high-pressure washing system is supplemented and optimized by an electromagnetic sensing system that detects leakage current. This substitution enables intelligent decision-making about when washing is necessary, replacing blind mechanical maintenance with intelligent sensor-based monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, periodic monitoring of insulator leakage current without maintenance issues, reducing costs and improving detection accuracy by integrating the derivative of the leakage current and transmitting data via satellite or radio to a remote monitoring station.

Implementation Method 1

a sensor including a Rogowski coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an RFID chip which does not require power to operate... The RFID chip may be pinged by an RFID transceiver

Methodology Applied
Scientific EffectElectromagnetic radiation:

Data Source

PatentUS11443155B2Insulator leakage current detector and method of detecting insulator leakage current
Publication Date: 2022.09.13 LINDSEY MANUFACTURING CO
  • US11443155B2 patent drawing
  • US11443155B2 patent drawing

AI summary

An insulator leakage current detector, an insulator leakage current detecting system, and a method of monitoring insulator leakage current using the same are provided. An insulator leakage current detector mountable on an insulator string includes a sensor to sense leakage current information of the insulator string; and a device to send a signal including the leakage current information sensed by the sensor.