Insulin Pen Force Sensor Feedback Control

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Solution Overview

Problem

Current insulin injection systems lack feedback on appropriate force application, leading to suboptimal injection techniques and inconsistent glycemic control due to lack of direct sensory feedback, especially for patients and caregivers.

Innovation Solution

Integration of force sensors in insulin pen devices to measure and provide feedback on applied forces through visual, auditory, or vibrational indicators, ensuring proper needle insertion depth and technique by using feedback control loops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If force sensors and feedback indicators are integrated into the injection device, then injection technique precision and needle depth control are improved, but device complexity increases

Engineering Contradiction:
Improveneedle depth placement consistencyVSAvoiddevice structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback control by integrating force sensors that detect applied force during injection and providing real-time feedback through visual (LED indicators), auditory (beep sounds), or vibrational indicators. This feedback loop enables users to adjust their technique to achieve proper needle depth placement in the subcutaneous tissue space, directly resolving the contradiction by improving precision through active feedback mechanisms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The force sensor acts as an intermediary between the user's manual force application and the injection outcome. By measuring the force applied to the device and translating it into actionable feedback signals, the sensor mediates the relationship between user technique and needle depth, enabling precision without requiring direct sensory feedback from the user.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If real-time feedback indicators are provided during injection, then injection technique development is accelerated, but device complexity and cost increase

Engineering Contradiction:
Improvetechnique development timeVSAvoiddevice structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

Real-time feedback through LED visual indicators, auditory beeps, or vibrational signals provides immediate guidance during injection practice, allowing users to rapidly develop proper technique without requiring repeated trial-and-error sessions. This accelerates technique acquisition by eliminating the time loss associated with learning through incorrect attempts.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The feedback system enables self-instruction and self-correction during injection technique development. Users can independently learn proper technique with the guidance of real-time feedback signals without requiring constant supervision from healthcare providers, thereby reducing the time investment needed for technique mastery.

Inventive Principle:
Principle #25Self-service

3Reliability

If force measurement capability is added to the injection device, then injection consistency and glycemic control are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveinjection consistencyVSAvoiddevice assembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the need for complex mechanical depth control mechanisms with electronic force sensing and feedback. Instead of using mechanical stops or guides to ensure proper needle depth, the system uses force sensors to detect applied force and provides feedback to guide users, thereby improving reliability without requiring complex mechanical manufacturing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system monitors and responds to changes in the force parameter during injection. By detecting force magnitude and providing feedback when force exceeds or falls below optimal thresholds, the system ensures consistent injection delivery without requiring complex mechanical structures, thereby improving reliability while maintaining ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates consistent needle depth placement and optimized injection techniques by providing real-time feedback, enhancing patient adherence and reducing discomfort and complications.

Implementation Method 1

a force sensor to measure a force applied to a skin surface during injection

Methodology Applied
Scientific EffectForce sensing: Force

Data Source

PatentUS11744949B2System and method for detecting applied force during injection
Publication Date: 2023.09.05 BECTON DICKINSON & CO
  • US11744949B2 patent drawing
  • US11744949B2 patent drawing
  • US11744949B2 patent drawing

AI summary

A medical device (100) includes an insulin pen (102), a pen needle (104) and a force sensor (106). The device also includes a microprocessor (206) to receive a signal from the force sensor (106). Audible and/or visual indicators (218, 220) provide feedback to a user to encourage proper injection technique. The device may also include an adaptor assembly comprising a sensor housing (306) and a first sensor (304) within the sensor housing, and a transfer needle assembly (308), the transfer needle assembly providing a connection (310) for a pen needle, and providing a fluid conduit between the pen needle (312) and the insulin pen (302). A second force sensor (314) is associated with a thumb button of the insulin pen (302).