Insulin Pump Concentration Sensing for Accurate Multi-Strength Dosing

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Solution Overview

Problem

Insulin delivery devices that accommodate various insulin concentrations face the risk of user error in setting adjustments, leading to potential over-dosing or under-dosing, which can cause serious health issues like hypoglycemia or hyperglycemia.

Innovation Solution

A sample analyzer with a sample receiving region and analytical reagent that reacts with a fluid sample to modify its color, allowing a detector to determine the insulin concentration, and signal processing components to provide an indication for proper device setting adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If insulin delivery devices accommodate various insulin concentrations (U100, U200, U500, U1000), then the device versatility is improved, but the risk of user error in setting adjustments increases

Engineering Contradiction:
Improvedevice compatibility with multiple insulin concentrationsVSAvoidaccuracy of insulin dosing
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary detection of insulin concentration in the reservoir before and during delivery. The optical sensor detects the concentration of insulin in the fluid within the reservoir, and the controller adjusts delivery parameters based on this detected concentration, preventing user error in setting adjustments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback by detecting insulin concentration in real-time and automatically adjusting delivery parameters. The controller receives feedback from the optical sensor about the actual insulin concentration and modifies pump settings accordingly, creating a closed-loop control system that eliminates the need for manual concentration setting

Inventive Principle:
Principle #23Feedback

2Device complexity

If manual adjustment of pump settings for insulin concentration is required, then the device complexity is reduced, but the risk of over-dosing or under-dosing increases

Engineering Contradiction:
Improvesimplicity of device operationVSAvoidhealth risks from incorrect dosing
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The system performs self-service by automatically detecting insulin concentration and adjusting delivery parameters without user intervention. The optical sensor and controller work autonomously to determine the correct dosing parameters based on the detected insulin concentration, eliminating manual adjustment steps and associated health risks

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual mechanical adjustment of pump settings with an automated optical detection and control system. The optical sensor detects insulin concentration optically, and the controller automatically translates this information into appropriate pump delivery parameters, substituting manual mechanical adjustment with automated sensing and control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If optical sensors and automated control systems are integrated into insulin pumps, then dosing accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of insulin concentration detectionVSAvoidcomplexity of integrated sensing and control systems
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system achieves multi-functionality by using the optical sensor and controller for multiple purposes: detecting insulin concentration, determining delivery parameters, and providing real-time monitoring. This universal approach consolidates multiple functions into integrated components, managing device complexity through functional consolidation rather than adding separate dedicated systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the optical detection system, concentration analysis algorithms, and pump control functions into an integrated unit. The controller combines information from the optical sensor with delivery parameters to automatically determine optimal dosing, merging sensing, processing, and actuation functions to manage complexity through integration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate insulin concentration determination, reducing the risk of over- or under-dosing by enabling non-invasive, miniaturized, and portable insulin delivery devices with improved safety and efficacy.

Implementation Method 1

The analytical reagent is configured to react with the fluid sample to modify a color of the fluid sample

Methodology Applied
Scientific EffectColorimetric reaction: Chemical Bonding

Implementation Method 2

a sensor assembly with a detector configured to determine the color of the reacted fluid sample

Methodology Applied
Scientific EffectColor detection: Absorption Spectroscopy

Data Source

PatentUS20250387568A1Systems and methods for determining analyte concentrations for medicament delivery devices
Publication Date: 2025.12.25 MEDTRONIC MINIMED INC
  • US20250387568A1 patent drawing
  • US20250387568A1 patent drawing
  • US20250387568A1 patent drawing

AI summary

Systems and methods for determining medicament concentrations within medicament delivery devices are disclosed. A medicament delivery device can include a fluid path comprising a reservoir in fluid communication with an outlet port, in which the device is actuatable to drive fluid through the fluid path, from the reservoir and out of the outlet port. A sample receiving chamber of the delivery device is configured to receive a fluid sample from the fluid path. The sample receiving chamber includes an analytical reagent configured to react with the fluid sample to modify the color of the fluid sample. A sensor assembly of the delivery device includes a detector configured to determine the color of the reacted fluid sample and one or more signal processing components configured to provide an indication of the analyte concentration in the fluid sample based at least in part on the color determination.