Intake Duct Reservoir Pocket for Liquid Drainage Control

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Solution Overview

Problem

Existing intake ducts allow liquid to flow into the duct depth, potentially reaching the cooling blower, which can lead to inefficiencies and potential contamination.

Innovation Solution

An intake duct design with a reservoir pocket behind the air inlet, featuring an inclined bottom surface guiding liquid to a discharge port, and a leg portion to maintain the inclination, preventing liquid from flowing into the duct's back.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a liquid reservoir is provided in the middle of the duct, then liquid can be accumulated, but liquid flows into the duct depth and reaches the cooling blower

Engineering Contradiction:
Improveliquid containmentVSAvoidliquid intrusion into duct
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The duct is segmented into distinct functional zones: an air inlet section, a reservoir pocket section with inclined bottom surface, and a discharge port section. This segmentation prevents liquid from the reservoir from flowing into the blower section by creating a physical barrier through the inclined surface design that directs liquid toward the discharge port rather than allowing it to flow backward into the duct depth.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inclined bottom surface of the reservoir pocket acts as an intermediary mechanism between the liquid accumulation space and the discharge port. It actively guides liquid flow toward the discharge port using gravity, preventing liquid from flowing into the duct depth while maintaining the reservoir's liquid storage function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the reservoir pocket is positioned behind the air inlet, then liquid can be stored, but liquid may flow backward into the duct

Engineering Contradiction:
Improveliquid storage capacityVSAvoidliquid flow into duct back
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The reservoir pocket features an asymmetric inclined bottom surface that slopes downward toward the discharge port. This asymmetric geometry creates a unidirectional flow path for liquid, allowing the reservoir to store liquid while the inclination prevents backward flow into the duct by directing all liquid movement toward the discharge port.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The inclined bottom surface of the reservoir pocket creates a curved flow path that guides liquid smoothly toward the discharge port. This curved geometry ensures liquid follows the slope downward to the discharge port rather than flowing backward into the duct, maintaining storage capacity while preventing harmful backward flow.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of operation

If a discharge port is provided at the bottom of the reservoir pocket, then liquid can be discharged, but the structure becomes more complex

Engineering Contradiction:
Improveliquid discharge functionVSAvoidduct structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The discharge port is merged directly into the bottom surface of the reservoir pocket, eliminating the need for separate discharge mechanisms or additional components. This integration provides effective liquid discharge functionality while minimizing structural complexity, as the discharge port is simply an opening in the inclined bottom surface rather than a separate system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents liquid from entering the duct's blower section, ensuring efficient airflow and reducing contamination risks.

Implementation Method 1

a bottom surface of the reservoir pocket is shaped to be inclined with respect to a horizontal direction so as to guide the liquid to the discharge port

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS20250229596A1Intake duct
Publication Date: 2025.07.17 TOYOTA JIDOSHA KK
  • US20250229596A1 patent drawing
  • US20250229596A1 patent drawing
  • US20250229596A1 patent drawing

AI summary

An intake duct includes: an air inlet; a reservoir pocket for storing liquid flowing from the air inlet; and a discharge port for discharging liquid from the reservoir pocket. Further, the reservoir pocket is provided just behind the air inlet, and a bottom surface of the reservoir pocket is shaped to be inclined with respect to a horizontal direction so as to guide the liquid to the discharge port.