Intake Air Flow Correction Using Pulsation Frequency Analysis

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Solution Overview

Problem

Existing control techniques for internal combustion engines fail to accurately correct detection errors in flow sensors due to pulsations in intake air, leading to deteriorated control accuracy of fuel injection and ignition timing, and increased exhaust gas properties and fuel consumption.

Innovation Solution

An electronic control device that calculates intake air flow rates using a flow rate measurement device, and corrects the flow rates based on average, maximum, and minimum values, along with amplitude information of specific frequency components in the output signal, to improve detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If correction based on pulsation amplitude alone is used, then the detection error of the flow sensor is corrected under normal conditions, but the correction becomes insufficient under various pulsation conditions leading to deteriorated control accuracy

Engineering Contradiction:
Improveflow sensor detection accuracyVSAvoidcorrection effectiveness under various pulsation conditions
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The invention changes the parameters used for correction from only pulsation amplitude to include both pulsation amplitude and frequency components. By analyzing multiple frequency components (fundamental frequency and higher harmonics) in addition to amplitude, the correction system adapts to various pulsation conditions occurring during internal combustion engine operation, thereby maintaining measurement precision across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If flow sensor detection is used without comprehensive correction, then the system operation is simple, but the control accuracy of fuel injection amount and ignition timing deteriorates

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidcontrol accuracy of fuel injection and ignition timing
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The invention implements a feedback-based correction system that continuously analyzes the output signal of the flow sensor, extracts pulsation characteristics (amplitude and frequency components), and applies appropriate correction values. This feedback mechanism automatically adjusts the correction based on detected pulsation conditions, maintaining high measurement precision without requiring manual intervention or complex operational procedures.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If pulsation correction is applied, then the flow sensor detection accuracy is improved, but the system complexity increases due to additional correction calculations

Engineering Contradiction:
Improveintake air flow rate measurement accuracyVSAvoidcorrection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention replaces complex hardware modifications with signal processing and computational methods. By using electronic analysis of the flow sensor output signal to extract pulsation characteristics and applying software-based correction algorithms, the system achieves high measurement accuracy without adding mechanical complexity or requiring additional physical sensors in the intake system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12578091B2Electronic control device and flow rate measurement system
Publication Date: 2026.03.17 ASTEMO LTD
  • US12578091B2 patent drawing
  • US12578091B2 patent drawing
  • US12578091B2 patent drawing

AI summary

An electronic control device includes: a flow rate calculation unit that calculates a flow rate of intake air based on an output signal of a flow rate measurement device assembled to an intake pipe; a flow rate correction value calculation unit that calculates an average value, a maximum value, and a minimum value of the flow rate of the intake air, calculated by the flow rate calculation unit, during a predetermined period, and an amplitude of a signal with one or more frequencies equal to or higher than a fundamental frequency of the output signal of the flow rate measurement device and included in the output signal of the flow rate measurement device, and calculates a correction value for the flow rate of the intake air based on calculation results; and a flow rate correction unit that corrects the flow rate of the intake air based on the correction value.