Intake Manifold Pressure Control via Volumetric Efficiency Actuator Prepositioning

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Solution Overview

Problem

During engine cylinder deactivation, intake manifold pressure rises due to air leakage, leading to inaccurate torque control and increased emissions when cylinders are reactivated, as the engine struggles to manage airflow and catalyst balance.

Innovation Solution

Adjusting the engine volumetric efficiency actuator to preposition it before reactivating cylinders, holding cylinder poppet valves closed to control intake manifold pressure and ensure fresh air is used in combustion, thereby reducing transient torque control issues and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If cylinder poppet valves are held closed during entire engine cycle to deactivate cylinders, then fuel economy is improved, but intake manifold pressure rises due to air leakage causing inaccurate torque control

Engineering Contradiction:
Improvefuel economyVSAvoidtorque control accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The volumetric efficiency actuator is prepositioned to a first position before the cylinders are reactivated. This preliminary adjustment of the actuator position prepares the intake system to properly regulate manifold pressure upon cylinder reactivation, preventing excessive pressure buildup and ensuring accurate torque control when combustion resumes.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If cylinders are reactivated after intake manifold pressure rises, then cylinder deactivation is ended, but large amounts of air are inducted causing excessive torque production

Engineering Contradiction:
Improvecylinder activation/deactivationVSAvoidengine torque
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The volumetric efficiency actuator is prepositioned to a first position before the cylinders are reactivated. This preliminary action adjusts the actuator to anticipate the upcoming cylinder reactivation, positioning it to properly regulate the intake manifold pressure and control the amount of air inducted when the cylinders become active again, thereby preventing excessive torque production.

Inventive Principle:
Principle #10Preliminary action

3Power

If engine torque is controlled via retarding spark, then torque control is achieved, but accurate torque control during intake manifold pump down is difficult

Engineering Contradiction:
Improveengine torqueVSAvoidtorque control accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The volumetric efficiency actuator is prepositioned to a first position before the cylinders are reactivated. This preliminary adjustment provides direct mechanical control over the intake manifold pressure regulation, offering a more precise and responsive method for controlling torque during the transition period compared to relying solely on spark timing retardation.

Inventive Principle:
Principle #10Preliminary action

4Stress or pressure

If cylinder valves are reactivated allowing air to flow through engine cylinders, then intake manifold pressure is reduced, but engine response to accelerator pedal increases is reduced

Engineering Contradiction:
Improveintake manifold pressureVSAvoidengine response speed
Core Design Contradiction:
Stress or pressureVSSpeed

Solution Approach 1:

The volumetric efficiency actuator is prepositioned to a first position before the cylinders are reactivated. This preliminary positioning enables the actuator to immediately begin regulating intake manifold pressure effectively once combustion resumes, reducing the time required for pressure reduction and thereby improving engine response speed to accelerator pedal inputs.

Inventive Principle:
Principle #10Preliminary action

5Stress or pressure

If air flows to engine exhaust system during cylinder reactivation, then intake manifold pressure is controlled, but oxygen balance in catalyst is disturbed increasing tailpipe emissions

Engineering Contradiction:
Improveintake manifold pressureVSAvoidtailpipe emissions
Core Design Contradiction:
Stress or pressureVSObject-generated harmful factors

Solution Approach 1:

The volumetric efficiency actuator is prepositioned to a first position before the cylinders are reactivated. This preliminary positioning allows the actuator to immediately control the amount of air flowing into the intake manifold and subsequently to the exhaust system once combustion begins, maintaining proper oxygen balance in the catalyst and preventing excessive tailpipe emissions.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10287999B2System and method for intake manifold pressure control
Publication Date: 2019.05.14 FORD GLOBAL TECH LLC
  • US10287999B2 patent drawing
  • US10287999B2 patent drawing
  • US10287999B2 patent drawing

AI summary

Systems and methods for operating an engine with deactivating and non-deactivating valves are presented. In one example, engine volumetric efficiency actuators are adjusted in response to a request to activate engine cylinders so that engine intake manifold pressure is drawn down quickly toward its normal state at the engine's present speed and torque.