Intake Passage Pressure-Temperature Mapping for Transient Air-Fuel Control

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Solution Overview

Problem

Existing air-fuel ratio control methods for internal combustion engines fail to quickly set the air-fuel ratio to an appropriate condition during transient operation states such as rapid acceleration or deceleration, due to inaccuracies in estimating the in-cylinder inflow air flow rate.

Innovation Solution

A control device for internal combustion engines that includes an intake air flow rate acquisition unit, atmospheric pressure and temperature acquisition units, intake passage internal average pressure and temperature estimation units, and a spatial distribution estimation unit to accurately estimate the throttle valve passing flow rate, thereby improving in-cylinder inflow air flow rate estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional air-fuel ratio control methods are used, then the system is simple and easy to operate, but the air-fuel ratio cannot be quickly set to an appropriate condition during transient operation

Engineering Contradiction:
ImproveResponse speed of air-fuel ratio controlVSAvoidComplexity of control system
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system performs preliminary calculation of the in-cylinder inflow air flow rate using a dynamic model before actual fuel injection occurs. By pre-calculating the required air flow rate based on throttle valve position, intake manifold pressure, and engine speed, the system prepares the control parameters in advance, enabling rapid response during transient operations without adding complex hardware.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces mechanical measurement methods with electronic calculation and estimation. Instead of using complex mechanical flow meters or pressure sensors throughout the system, the control device uses electronic processors to calculate air flow rate based on readily available sensor data (throttle position, manifold pressure, engine speed), substituting mechanical complexity with computational simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the in-cylinder inflow air flow rate is calculated from intake pipe pressure, then the calculation is simple, but the estimation accuracy is insufficient during transient operation

Engineering Contradiction:
ImproveAccuracy of in-cylinder inflow air flow rate estimationVSAvoidComplexity of estimation system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system introduces an intermediary dynamic model that bridges the gap between simple pressure-based calculation and accurate flow rate measurement. The model uses intake manifold pressure as an intermediary variable, combined with throttle valve position and engine speed, to estimate the in-cylinder inflow air flow rate more accurately during transient conditions without requiring direct flow measurement hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the parameters used for estimation from static pressure-only measurements to a dynamic combination of pressure, throttle position, and engine speed. By incorporating multiple changing parameters that reflect the transient state of the engine, the system achieves higher estimation accuracy without adding complex measurement devices, simply by utilizing existing sensor data more effectively.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12454924B2Control device for internal combustion engine and control method for internal combustion engine
Publication Date: 2025.10.28 ASTEMO LTD
  • US12454924B2 patent drawing
  • US12454924B2 patent drawing
  • US12454924B2 patent drawing

AI summary

An intake air flow rate into an intake passage is detected with an internal combustion engine as a control device, and atmospheric pressure and temperature are estimated or detected. An intake passage internal average pressure and an intake passage internal average temperature in a region up to a throttle valve of the intake passage as one region are estimated. Distributions of a pressure and a temperature inside the intake passage are estimated based on the estimated intake passage internal average pressure, the intake passage internal average temperature, and a model of energy change caused by a constituent element included in the intake passage.