Integral Razor Handle Element for Grip and Manufacturing
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Solution Overview
Problem
Existing razor handles face challenges in incorporating an insert member without increasing manufacturing time and costs, and there is a risk of the insert detaching inadvertently.
Innovation Solution
The razor handle features a first hole with an interior space and an integral element within the elongated body, where the element is smaller than the hole and has a different shape, allowing for easier manufacturing and integration without a separate insert, using materials like plastics and rubbers, and incorporating a second hole with an immovable insert for improved grip and stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If an insert member is incorporated in the razor handle, then the shaving experience is improved, but the manufacturing time and costs increase
Solution Approach 1:
The element is made integral with the elongated body, combining what were previously separate components (the element and the handle body) into a single molded piece, thereby eliminating the need for separate insert operations and reducing manufacturing steps
Solution Approach 2:
The element serves multiple functions: it provides a finger rest area for ergonomic gripping, acts as a structural component within the handle, and contributes to the overall aesthetics, thereby achieving functional versatility without requiring additional separate components
2Ease of operation
If an insert member is incorporated in the razor handle, then the shaving experience is improved, but the manufacturing costs increase
Solution Approach 1:
The element is integrated into the elongated body through a single molding process, eliminating the need for separate insert members and assembly operations, thereby reducing manufacturing complexity and costs
Solution Approach 2:
The element is molded within the elongated body during the initial molding process, preparing the structure in advance and eliminating the need for subsequent insert operations or post-assembly steps
3Adaptability or versatility
If an insert member is used in the razor handle, then additional functionality is provided, but the risk of inadvertent detachment increases
Solution Approach 1:
The element is made integral with the elongated body, merging the element and handle into a single structural unit that cannot detach, thereby eliminating the reliability issue associated with separate insert members
Solution Approach 2:
The element is molded within the elongated body during the initial molding process, creating permanent bonds between the element and the handle structure, thereby preventing any possibility of inadvertent detachment during use
Data Source
Figure 1~2
Figure 3A
Figure 3B
AI summary
A razor handle (2) comprising an elongated body (4) extending in a longitudinal direction (C), said elongated body (4) having an outer surface (4E) and being provided with a first hole (9) opening on said outer surface (4E), the razor handle (2) further comprising an element (12) provided within said first hole (9), said element (12) being integral with the elongated body (4) and having a shape that is different from the shape of said first hole (9).