Integral Riveting Structure for Metal Elements
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods for coupling metal work pieces, such as screw fastening and welding, are inefficient in reducing manufacturing costs like labor and time.
Innovation Solution
A riveting structure and method involving a first metal element with a recessed portion and a protrusion portion, and a second metal element with a through hole, where the protrusion portion corresponds to the recess portion, allowing for easy alignment and deformation of the pressure-receiving portion into the through hole using a punch-riveting device to securely bond the elements without additional riveting media.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If traditional screw fastening or welding methods are used to couple metal work pieces, then the coupling strength is sufficient, but the manufacturing cost including labor, equipment and time cannot be effectively reduced
Solution Approach 1:
The patent merges the coupling function directly into the metal elements themselves by forming protrusion portions and recess portions as integral parts of the work pieces. This eliminates the need for separate fastening components like screws or rivets, and simplifies the coupling process to a single pressing operation that simultaneously achieves alignment and bonding, thereby reducing both manufacturing cost and coupling time
Solution Approach 2:
The protrusion portions and recess portions are pre-formed on the metal elements during their respective manufacturing processes. This preliminary action ensures that when the elements need to be coupled, the alignment features are already in place, eliminating the need for separate alignment operations and enabling direct pressing coupling, which reduces overall manufacturing time and cost
2Strength
If traditional riveting methods using additional riveting media are used, then the coupling strength is sufficient, but the structure becomes more complex and manufacturing cost increases
Solution Approach 1:
The patent extracts and eliminates the need for additional riveting media by forming the coupling features (protrusion portions and recess portions) directly on the metal elements themselves. The coupling strength is achieved through the deformation and interlocking of these integrated features rather than through separate rivets or fasteners, thereby simplifying the overall structure while maintaining sufficient coupling strength
Solution Approach 2:
The metal elements serve their own coupling function by having protrusion portions and recess portions formed as integral parts of their structure. Instead of requiring external riveting media to create the coupling, the elements themselves provide the necessary coupling features, eliminating the need for additional components and reducing structural complexity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces manufacturing costs by eliminating the need for extra riveting media and ensures a stable, miniaturized, and aesthetically pleasing bond between metal elements, suitable for various applications including electronic products.
Implementation Method 1
applying a force to the pressure-receiving portion by a punch-riveting device for deforming and riveting the pressure-receiving portion to the through hole
Data Source
AI summary
A riveting structure and a riveting method are provided. The riveting structure includes a first metal element and a second metal element. The first metal element includes a first upper surface, a pressure-receiving portion and a recess portion. The recess portion is recessed from the first upper surface. The pressure-receiving portion is protruded from a surface of the recess portion. The second metal element includes a second lower surface and a protrusion portion and has a through hole. The protrusion portion is protruded from the second lower surface and correspondingly disposed in the recess portion. The through hole penetrates the second metal element via a central part of the protrusion portion. The pressure-receiving portion is correspondingly received in the through hole and is adapted to be pressed and deformed to be riveted to the through hole.


