Integral Sensor Bracket for Vehicle Seat Position Detection

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Solution Overview

Problem

Existing vehicle seats with sliding functions lack effective sensors to detect the full-forward position and control seat belt pulling force based on seat position, compromising seating comfort and safety.

Innovation Solution

A vehicle seat with an integral bracket mounting a magnetic sensor and limit switch to detect the full-forward position and seat position, allowing for controlled seat belt force adjustment and enhanced comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate sensors are used for detecting full-forward position and seat position, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the limit switch for detecting full-forward position and the magnetic sensor for detecting seat position into a single integrated sensor assembly mounted on the slide rail. This merging of multiple sensing functions into one unified structure reduces device complexity while maintaining the reliability of both detection functions through their complementary operating principles.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor assembly serves multiple functions: the limit switch detects the full-forward position of the slide rail, the magnetic sensor detects the seat position for seatbelt force control, and together they enable both the walk-in function and comfortable seating function. This multi-functionality allows a single assembly to replace what would otherwise require separate sensing systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If magnetic sensor is used for detecting seat position, then measurement precision is improved, but susceptibility to external interference increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoidsusceptibility to external interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a magnetic body attached to the slide rail as an intermediary element that the magnetic sensor detects. This intermediary allows the sensor to measure seat position indirectly through magnetic field interaction rather than direct contact, improving measurement precision while the non-contact nature of magnetic detection reduces susceptibility to mechanical interference from passenger feet or other external factors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reliably detects the full-forward position and adjusts seat belt force for improved seating comfort and safety, ensuring stable detection even with passenger foot contact.

Implementation Method 1

an integral sensor bracket mounted with a magnetic sensor and a limit switch is secured to the slide rail, and a magnetic body to be detected by the magnetic sensor

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

a detection plate for actuating the limit switch are mounted to the stationary rail

Methodology Applied
Scientific EffectMechanical actuation: Mechanical Force

Data Source

PatentUS10730466B2Vehicle seat with integral bracket
Publication Date: 2020.08.04 TACHI S CO LTD
  • US10730466B2 patent drawing
  • US10730466B2 patent drawing
  • US10730466B2 patent drawing

AI summary

Provided is a vehicle seat (100) comprising: a seat cushion (101); a seat back (102) capable of being folded toward the seat cushion (101); a slide rail (110) movable in the front-back direction with the seat cushion (101) mounted thereon; a stationary rail (120) for guiding the slide rail (110); and a drive motor (160) for driving the slide rail (110) in the front-back direction along the stationary rail (120). The vehicle seat (100) is configured such that an integral sensor bracket (130) on which a magnetism sensor (141) and a limit switch (151) are mounted is affixed to the slide rail (120), and a magnetic body (142) which is detected by the magnetism sensor (141) and a detection plate (153) which activates the limit switch (151) are mounted to the stationary rail (120).