Integrated Acoustic Sensor Housing for Vehicle Radar or Camera

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Solution Overview

Problem

Securing installation space and reducing assembly work for acoustic sensors in vehicles is challenging due to the presence of other mounted elements, complicating the integration of acoustic sensors with existing electromagnetic elements.

Innovation Solution

Integrating an acoustic sensor with an electromagnetic element, such as a camera or radar, within a shared housing and using a shared harness for electrical connection, allowing the acoustic sensor to detect vibrations indirectly through the vehicle's external structure, thereby reducing space requirements and installation time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If acoustic sensors are mounted separately in the vehicle, then acoustic detection function is achieved, but installation space is insufficient and assembly work is complicated

Engineering Contradiction:
Improveinstallation easeVSAvoidassembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the acoustic sensor with the electromagnetic element (camera or radar) into a single integrated module. The acoustic sensor is mounted on the housing that already contains the electromagnetic element, allowing both sensors to share the same installation space and reducing overall assembly complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure serves multiple functions: it houses the electromagnetic element, provides mounting support for the acoustic sensor, and acts as part of the vibration detection path. This multi-functionality reduces the need for separate components and simplifies installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If acoustic sensor is integrated with electromagnetic element, then space utilization is improved and installation time is reduced, but vibration detection accuracy may be affected

Engineering Contradiction:
Improveinstallation efficiencyVSAvoidvibration detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The housing acts as an intermediary structure that transmits vibrations from the external structure to the acoustic sensor. The housing material and structure are designed to effectively transmit vibration signals while maintaining the integrated compact design, thus preserving detection accuracy despite the integrated configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If multiple sensors are integrated in shared housing, then space requirements are reduced, but electrical connection complexity increases

Engineering Contradiction:
Improveinstallation spaceVSAvoidelectrical connection complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The harness is designed to serve multiple functions: it provides electrical connection for the electromagnetic element and simultaneously provides electrical connection for the acoustic sensor. This multi-functional harness reduces the need for separate wiring and simplifies the overall electrical connection system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easier installation of acoustic sensors in vehicles by optimizing space utilization and reducing the number of installation steps, enhancing acoustic detection performance while maintaining efficient communication with the vehicle's electronic control unit.

Implementation Method 1

The acoustic sensor is configured to detect acoustics generated in the outside of the on-vehicle device

Methodology Applied
Scientific EffectVibration detection: Vibration

Data Source

PatentUS20260093038A1On-vehicle device
Publication Date: 2026.04.02 DENSO CORP
  • US20260093038A1 patent drawing
  • US20260093038A1 patent drawing
  • US20260093038A1 patent drawing

AI summary

An on-vehicle device is to be disposed on a vehicle, and includes an electromagnetic element and an acoustic sensor. The electromagnetic element performs at least one of radiation of electromagnetic wave to an outside of the on-vehicle device or detection of electromagnetic wave from the outside of the on-vehicle device. The acoustic sensor detects acoustics generated in the outside of the on-vehicle device. The acoustic sensor is integrated with the electromagnetic element.