Integrated Actuator and Filter for Epidural Drug Delivery

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Solution Overview

Problem

Current drug delivery systems for epidural anesthesia are prone to medication errors due to misconnection of anesthesia drugs with intravenous lines, leading to potential permanent damage to patients, as previous solutions relying on labels, color codes, and additional components are often ignored or cumbersome.

Innovation Solution

A drug delivery system with an integrated actuator assembly and filter, where the actuator assembly is permanently attached to a conduit, featuring a projection that opens one-way valves in containers, preventing accidental connections and ensuring correct medication delivery by integrating the filter and actuator assembly, reducing the risk of misconnection and infection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If labels or color codes are used to differentiate route-accessing devices and medication containers, then medication error prevention is improved, but clinicians tend to ignore these labels and color codes, reducing effectiveness

Engineering Contradiction:
Improvemedication error preventionVSAvoidclinician compliance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the actuator assembly and filter into a single integrated unit that is permanently attached, eliminating the need for separate components that require labeling or color-coding. This merging creates a unified system where the actuator can only be attached to the correct container type, providing physical prevention of wrong-route errors without relying on clinician attention to labels or color codes.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If additional components are added to reduce medication errors, then safety is improved, but the components become cumbersome for attachment and require specialized connections

Engineering Contradiction:
Improvemedication error preventionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The actuator assembly and filter are merged into a single integrated component unit. The actuator assembly includes a hub with valve mechanism and a projection for engaging the container closure, while the filter is permanently attached to the actuator assembly. This integration eliminates the need for separate filters and actuators, reducing the number of components and attachment steps while maintaining safety functions.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If additional components are added to reduce medication errors, then safety is improved, but specialized syringe and catheter connections are required, limiting compatibility

Engineering Contradiction:
Improvemedication error preventionVSAvoidconnection compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The hub of the actuator assembly is designed with a universal connection interface that can accommodate different container types and delivery systems. The hub includes a valve mechanism and projection that can engage with various container closures, allowing the same actuator assembly to work with different syringe types, IV bags, and epidural/bolus containers without requiring specialized connections for each type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If separate filters and actuators are used, then safety functions are provided, but the attachment process becomes complex and error-prone

Engineering Contradiction:
Improvesafety function provisionVSAvoidattachment process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The filter is permanently attached to the actuator assembly, creating a single integrated unit that eliminates the need for separate attachment of filters and actuators. The integrated design ensures that the filter is always in place with the actuator, preventing errors where filters might be omitted or incorrectly attached, while simplifying the overall attachment process to a single step.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2538995B1Safety drug delivery system
Publication Date: 2017.04.05 BECTON DICKINSON & CO
  • EP2538995B1 patent drawingFigure 1
  • EP2538995B1 patent drawingFigure 2
  • EP2538995B1 patent drawingFigure 3

AI summary

Drug delivery systems are provided that include an actuator assembly (200) permanently attached to a filter (300) for connection of a container containing medications such as epidural anesthesia, to a delivery site. In one or more embodiments, the actuator assembly includes a projection with an opening extending from a distal end of the actuator assembly in a proximal direction and the filter includes an inlet and an outlet in fluid communication with the opening. The filter includes a housing (310) including two plates joined together or a cylindrical body defining a cavity containing filter materials. A conduit may be attached to the outlet of the filter to allow connection of the drug delivery systems described to a delivery site, such as a catheter. Methods of administering a medication to a delivery site are also provided.