Integrated Antenna Metal Member with Parallel Walls

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Solution Overview

Problem

The existing antenna device configuration with triplate lines requires complex assembly, involving many parts and screw fixing positions, leading to increased manufacturing time and labor costs.

Innovation Solution

An antenna device with a metal member having a first wall and parallel second walls that house circuit boards in substrate-housing spaces, simplifying assembly by integrating ground conductors and reducing the number of components needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If triplate lines are combined to form the antenna device, then the antenna structure is achieved, but the number of parts and screw fixing positions increases

Engineering Contradiction:
Improveantenna structureVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple triplate line components into a single integrated antenna assembly. The ground conductors of different triplate lines are coupled together to form a unified ground structure, and spacers are strategically positioned to maintain constant distances between ground conductors while reducing the total number of discrete parts. This integration maintains the functional antenna structure while simplifying the overall component count.

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If multiple spacers are used to maintain constant distance between ground conductors, then the structural integrity is ensured, but the assembly time increases

Engineering Contradiction:
Improveconstant distance between ground conductorsVSAvoidassembly time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The spacers are pre-positioned at specific locations on the ground conductors during the design and manufacturing phase. This preliminary arrangement ensures that when the antenna device is assembled, the constant distance between ground conductors is automatically maintained without requiring complex real-time adjustments or additional assembly steps. The spacers are strategically placed to provide both structural support and precise spacing in a single assembly operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If ground conductors are coupled by bolts, then the electrical connection is achieved, but the manufacturing cost increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The ground conductors are designed to be coupled directly or through integrated connectors rather than requiring separate bolt fastening mechanisms. This merging of the ground conductor structures allows for simpler joining methods that maintain electrical connectivity while reducing the need for additional fasteners, washers, and associated assembly operations, thereby lowering manufacturing costs.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10439296B2Antenna device
Publication Date: 2019.10.08 PROTERIAL LTD
  • US10439296B2 patent drawing
  • US10439296B2 patent drawing
  • US10439296B2 patent drawing

AI summary

An antenna device includes a plurality of antenna elements, a metal member integrally including a first wall and a plurality of second walls that are arranged in parallel to each other and perpendicularly extend from one surface of the first wall, and circuit boards that are respectively housed in substrate-housing spaces as gaps between the adjacent second walls and mount feeder circuits for feeding power to the plurality of antenna elements.