Integrated Atomizing Assembly for Solid Aerosol Devices
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Solution Overview
Problem
Existing electronic atomizing devices using solid aerosolisable medium have a complex structure with multiple components, making them inconvenient for users to carry and operate, and requiring cumbersome manual handling to load the medium.
Innovation Solution
An atomizing assembly and electronic atomizing device design that integrates a mounting member, a hollow heating element, and an atomizing core, allowing the device to store solid aerosolisable medium internally and simplify the operation by preheating and heating the medium to generate aerosol without user intervention.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the atomizing device uses separate components (box, spoon, atomizer, battery), then each component can be optimized independently, but the device becomes complex and inconvenient to carry and operate
Solution Approach 1:
The patent combines the box, atomizer, and battery into an integrated atomizing assembly where the heating element is mounted directly on the battery housing. The atomizing chamber is formed within the battery structure, eliminating the need for separate box and atomizer components. This merging reduces component count while maintaining functional optimization through integrated design.
Solution Approach 2:
The battery housing serves multiple functions: it provides power supply, acts as the atomizer housing, contains the atomizing chamber, and provides structural support. The heating element serves both as a heating source and as a structural component that defines the atomizing chamber geometry. This multi-functionality reduces the number of components needed.
2Ease of manufacture
If the solid aerosolisable medium is stored in a separate box, then the atomizer remains clean and simple, but the user must manually scoop and load the medium each time, making operation cumbersome
Solution Approach 1:
The storage chamber and atomizing chamber are merged into a single integrated structure within the battery housing. The heating element is positioned such that it directly heats the solid aerosolisable medium in the storage chamber, which then melts and flows into the atomizing chamber. This eliminates the need for separate box and atomizer, and removes manual loading steps.
Solution Approach 2:
The device is pre-filled with solid aerosolisable medium in the storage chamber before use. The heating element is pre-positioned to automatically heat the medium when powered on. This preliminary preparation eliminates the need for users to manually scoop and load medium each time they use the device.
3Use of energy by moving object
If the heating element is located in the atomizer, then the heating process is efficient, but the device requires separation and reconnection of atomizer and battery, reducing portability
Solution Approach 1:
The heating element is permanently mounted on the battery housing, merging the power supply and heating functions into a single integrated unit. The atomizing chamber is formed within the battery structure itself. This eliminates the need to separate and reconnect components, improving portability while maintaining heating efficiency through direct contact between the heating element and the solid aerosolisable medium.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The integrated design reduces the complexity of components, making the device easier to carry and operate, and eliminates the need for manual loading of the aerosolisable medium, enhancing user experience and convenience.
Implementation Method 1
the heating element is configured for containing solid aerosolisable medium, and the atomizing core is configured for heating the aerosolisable medium in the heating element to generate aerosol
Implementation Method 2
the preheating member is configured for preheating the solid aerosolisable medium, such that the solid aerosolisable medium melts and flows into the atomizing core
Implementation Method 3
the atomizing core is configured to heat the melted aerosolisable medium to generate aerosol
Data Source
AI summary
Provided are an atomizing assembly and an electronic atomizing device. The atomizing assembly includes a mounting member, a heating element, and an atomizing core. The interior of the mounting member is provided with a mounting hole and an atomizing chamber. The heating element is mounted in the mounting hole, and the atomizing core is located in the heating element. The heating element contains solid aerosolisable medium, and the atomizing core can heat the aerosolisable medium in the heating element to generate aerosol. Thus, the electronic atomizing device can store solid aerosolisable medium therein before leaving the factory, without the need for users to fill solid aerosolisable medium themselves or carry multiple components. When users inhale, they only need to trigger the button to heat the solid aerosolisable medium through the atomizing core to generate aerosol, which is convenient for users to operate and improves the user experience.