Integrated Backscatter X-ray System with Rotatable Aperture Wheel

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Solution Overview

Problem

Current x-ray systems for backscatter imaging are cumbersome and time-consuming to set up, requiring disassembly of structures for access, which increases maintenance time and expense, and are heavy due to external components like power supplies and cooling systems, making them difficult to move and reassemble.

Innovation Solution

An integrated x-ray system with a moveable platform and housing containing the x-ray tube and power supply, along with a rotatable wheel that allows x-ray beams to pass through apertures, reducing the need for external components and enabling inspection of hard-to-reach areas without disassembly, by positioning the x-ray tube and power supply inside the housing and using a coolant for cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external power supply and cooling components are used, then the x-ray system can function effectively, but the system weight and size increase significantly

Engineering Contradiction:
Improvex-ray system functionalityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent integrates the power supply and cooling system components inside the housing with the x-ray tube, eliminating the need for external power supplies and cooling systems. This merging of components reduces the overall system weight and size while maintaining full functionality, directly resolving the contradiction between reliable operation and reduced weight.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If structures are disassembled for access to enclosed areas, then inspection can be performed, but maintenance time and expense increase

Engineering Contradiction:
Improveaccess to enclosed areaVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces the mechanical approach of disassembling structures with a compact, movable x-ray system that can be positioned externally to inspect enclosed areas. The integrated design allows the entire x-ray system to be moved to different locations and positioned near enclosed areas without requiring structural disassembly, thereby reducing maintenance time and expense while maintaining inspection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the weight and size of the x-ray system, allowing for easier movement and faster setup, while maintaining effective backscatter imaging capabilities, thus reducing maintenance time and costs.

Implementation Method 1

An x-ray tube located inside of the housing is configured to generate an x-ray beam

Methodology Applied
Scientific EffectX-ray generation: X-Ray

Implementation Method 2

a coolant present inside of the housing, wherein the x-ray tube and the power supply are cooled using the coolant

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2538206B1Integrated backscatter X-ray system
Publication Date: 2021.04.21 THE BOEING CO
  • EP2538206B1 patent drawingFigure 1
  • EP2538206B1 patent drawingFigure 2
  • EP2538206B1 patent drawingFigure 3

AI summary

The different advantageous embodiments provide a method and apparatus for generating an x-ray beam. The x-ray beam is generated using an x-ray tube. The x-ray tube and a power supply are located inside of a housing connected to a moveable platform. A rotatable wheel connected to the moveable platform is rotated while the x-ray beam is being generated. The rotatable wheel has a number of apertures that allows at least a portion of the x-ray beam to pass through the rotatable wheel as the rotatable wheel rotates.