Integrated Boot and Release Slide for Communication Modules
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Solution Overview
Problem
Existing communication modules face difficulties in removal from host device cages due to defective epoxy handles, leading to potential damage of the communication cables when force is applied, as the handle dislodges unpredictably.
Innovation Solution
An integrated boot and release slide mechanism is introduced, featuring a main body with arms and coupling structures, where the boot is overmolded over the coupling structures to prevent dislodgment and includes a handle for controlled force application, allowing secure insertion and removal of the module without damaging the cable.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a handle epoxied to the communications cable is used for removal, then the module can be removed from the host device cage, but the epoxy may be defective causing the handle to dislodge and potentially damage the communications cable
Solution Approach 1:
The patent combines the boot and release slide into a single integrated component. The release slide is embedded within the boot structure, creating a unified assembly that provides both cable protection and module removal functionality. This integration ensures that the release mechanism cannot separate from the boot, eliminating the reliability issues of separately attached handles while maintaining ease of operation.
Solution Approach 2:
The release slide is designed with distinct functional segments including arms that engage with the host device cage and coupling structures that interface with the boot. This segmentation allows each component to perform its specific function while maintaining overall system reliability through defined interaction points between components.
2Productivity
If force is applied to remove the module when the handle dislodges, then the module can be removed from the cage, but the communications cable may be bent beyond its acceptable bend radius
Solution Approach 1:
The integrated boot and release slide assembly acts as an intermediary between the user's removal action and the communications cable. The boot's cavity receives and protects the cable, while the release slide provides the mechanical advantage needed for removal. This intermediary structure distributes applied forces through its rigid framework, preventing concentrated forces from bending the cable beyond its acceptable radius while maintaining efficient force transmission for module removal.
3Reliability
If the boot is disposed over the coupling structures of the release slide, then the boot is stabilized and prevents dislodgment, but the device complexity increases
Solution Approach 1:
By merging the boot and release slide into a single integrated component, the patent actually reduces overall device complexity compared to having separate attached components. The integration eliminates the need for additional attachment mechanisms between the boot and release slide, while the coupling structures provide inherent mechanical interlocking that ensures reliability. The unified design simplifies manufacturing and assembly while maintaining boot stability.
Data Source
AI summary
One embodiment includes communications module having a release slide and a boot. The release slide includes a main body, a plurality of arms, and a plurality of coupling structures. The arms extend from a first end of the main body. The coupling structures extend from a second end of the main body opposite the first end. The boot is disposed over the coupling structures of the release slide and defines a cavity configured to slidably receive a communications cable.