Integrated Capacitive Sensor for Transducer Displacement Measurement

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Solution Overview

Problem

Existing electromechanical transducers lack an effective method to measure displacement and its derivatives without affecting the mechanical dynamic performance and introducing noise, especially over a broad frequency range.

Innovation Solution

An integrated capacitive sensor with a housing and a moving portion, featuring electrodes on the housing and diaphragm, uses an impedance buffer and bias voltage to measure displacement, allowing for accurate and noise-reduced feedback control without altering the transducer's mechanical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external sensors are used to measure displacement, then measurement capability is provided, but mechanical dynamic performance is affected and noise is introduced

Engineering Contradiction:
Improvedisplacement measurement capabilityVSAvoidmechanical dynamic performance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent merges the sensor electrodes directly into the transducer structure, with first electrode on the diaphragm and second/third electrodes on the housing, eliminating the need for external sensors and avoiding interference with mechanical dynamic performance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transducer structure serves dual purposes: it functions as both the acoustic transducer and the displacement sensor, with the diaphragm and housing serving as both structural components and sensor electrodes

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If displacement measurement is implemented, then feedback control is enabled, but noise resistance is reduced over broad frequency range

Engineering Contradiction:
Improvedisplacement measurement accuracyVSAvoidnoise resistance
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical measurement methods with electrical capacitance measurement, using the variation in capacitance between electrodes to measure displacement, which provides superior noise resistance and broad frequency response compared to mechanical sensors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If integrated sensor is added to transducer, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedisplacement measurement precisionVSAvoidsensor integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor electrodes are integrated directly into the existing transducer components (diaphragm and housing), eliminating the need for separate sensor assemblies and reducing overall device complexity while maintaining measurement precision

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated sensor enables precise displacement measurement and its derivatives, such as velocity and acceleration, with improved noise resistance and broader frequency range operation, maintaining the transducer's dynamic performance and reducing the need for external sensors.

Implementation Method 1

A first capacitance between the first electrode and the second electrode and a second capacitance between the first electrode and the third electrode each vary similarly with a displacement of the moving portion relative to the housing

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9241227B2Transducer with integrated sensor
Publication Date: 2016.01.19 BOSE CORP
  • US9241227B2 patent drawing
  • US9241227B2 patent drawing
  • US9241227B2 patent drawing

AI summary

An electroacoustic transducer includes a housing and a moving portion adapted to move relative to the housing. The moving portion has a first surface and includes a first electrode. A second electrode on a first surface of the housing is located proximate to a first region of the first electrode, and a third electrode on the first surface of the housing is located proximate to a second region of the first electrode. A capacitance between the first and second electrodes and a capacitance between the first and third electrodes vary similarly with displacement of the moving portion relative to the housing. An impedance buffer is coupled to the second electrode and the third electrode.