Integrated Capnography Port Mask for Accurate CO2 Sampling

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Solution Overview

Problem

Conventional sidestream capnography systems face issues with inadequate gas sampling due to complex and poorly positioned capnography ports, leading to diluted and flattened CO2 monitoring graphs, and conventional capnography masks suffer from discomfort and inadequate sealability, often requiring adhesives for proper fit.

Innovation Solution

A capnography mask with an integrated capnography port closer to the exhalation source and a structural arrangement that distributes load away from the alar fibrofatty tissue, improving comfort and sealability without the need for adhesives by using external ribs and angled tube segments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the capnography port is positioned far from the mask (three feet away), then the connection is simpler, but the CO2 sampling accuracy deteriorates due to diluted and flattened graphs

Engineering Contradiction:
Improveconnection complexityVSAvoidCO2 sampling accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The capnography port is integrated directly into the mask body structure, merging the capnography sampling function with the mask structure. This eliminates the need for separate long vacuum tubes and complex connections, while positioning the sampling port at the optimal location near the exhalation source for accurate CO2 measurement.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If the capnography port is positioned close to the mask, then the CO2 sampling accuracy improves, but the connection complexity increases

Engineering Contradiction:
ImproveCO2 sampling accuracyVSAvoidconnection complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The capnography port is formed as an integral part of the mask body through unitary formation, combining the mask structure and capnography sampling system into a single component. This eliminates complex separate connections while maintaining the port's proximity to the exhalation source for accurate sampling.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mask body serves multiple functions simultaneously: it provides patient coverage, creates the breathing cavity, and integrates the capnography port for CO2 sampling. This multi-functionality reduces the need for separate components and simplifies the overall system while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If adhesives are used to improve sealability, then the mask seal improves, but the cost and potential skin issues increase

Engineering Contradiction:
Improvemask sealabilityVSAvoidskin adhesion issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The mask is designed to achieve adequate sealability through its own structural features and load distribution mechanism, without relying on external adhesives. The load distribution feature allows the mask to self-adjust and maintain proper sealing through mechanical means alone, avoiding skin contact issues with adhesives.

Inventive Principle:
Principle #25Self-service

4Reliability

If load is applied to the alar fibrofatty tissue for sealing, then the mask seal improves, but patient comfort deteriorates due to pinching and airway reduction

Engineering Contradiction:
Improvemask sealabilityVSAvoidpatient discomfort
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The load distribution feature modifies the local mechanical properties and load application points on the patient's face. By distributing load away from the alar fibrofatty tissue to other facial regions, the mask maintains adequate sealing pressure in critical areas while avoiding excessive pressure on sensitive nasal structures, thus preserving patient comfort.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240416062A1Mask with integrated capnography port
Publication Date: 2024.12.19 PARKER HANNIFIN CORP
  • US20240416062A1 patent drawing
  • US20240416062A1 patent drawing
  • US20240416062A1 patent drawing

AI summary

A capnography mask includes a mask body having a cover portion configured to cover at least the nostrils of a patient's nose and forms a breathing cavity for inhalation of inflow gas and exhalation of expired gas. The mask also includes an inflow port fluidly connected to the breathing cavity for delivering the inflow gas to the breathing cavity, an outflow port fluidly connected to the breathing cavity for delivering the expired gas out of the breathing cavity, and a capnography port fluidly connected to the breathing cavity for delivering a sample of the expired gas to a capnography machine. The inflow, outflow and capnography ports may be unitarily formed by respective portions of the mask body to form a unitary mask structure. The ports may include respective tube segments that may cooperate with respective ribs to distribute load away from the alar fibrofatty tissue of the patient's nose, thereby improving comfort.