Integrated Ceramic Terminal and Matching Circuit for Power Amplifiers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current semiconductor devices for power amplifiers have high production costs and complex assembly processes due to the separation of ceramic terminals and matching circuits, requiring additional wires for impedance matching and increased assembly time.

Innovation Solution

Integration of ceramic terminals with microstrip lines and matching circuits into a single unit, along with a heat sink, lead, matching substrates, semiconductor chips, and a frame, reduces the number of components and simplifies assembly by eliminating the need for additional wires for impedance matching, using gold-tin eutectic solder and insulating adhesives for connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If ceramic terminal and matching circuit are separated into different components, then each component can be optimized independently, but the number of parts increases and assembly complexity increases

Engineering Contradiction:
ImproveIndependent component optimizationVSAvoidNumber of parts and assembly complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines the ceramic terminal and matching circuit into a single integrated component. The matching circuit is constructed using conductive patterns formed on the ceramic substrate itself, eliminating the need for separate matching circuit components and interconnecting wires. This integration reduces the total number of parts while maintaining the ability to independently optimize terminal and matching circuit performance through unified design and fabrication processes.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If additional wires are used for impedance matching between ceramic terminal and matching circuit, then electrical connection is achieved, but the number of wires increases and assembly time increases

Engineering Contradiction:
ImproveElectrical connection for impedance matchingVSAvoidAssembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical wire-based electrical connection system with a direct conductive pattern integration on the ceramic substrate. The matching circuit traces are formed directly on the same substrate as the terminal, creating inherent electrical connections without requiring separate wires. This substitution eliminates the time-consuming wire attachment process while ensuring reliable impedance matching through precisely controlled conductive pathways.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If multiple separate components are used (ceramic terminal, matching circuit, heat sink, etc.), then each component can be optimized for its specific function, but production cost increases

Engineering Contradiction:
ImproveComponent-specific optimizationVSAvoidProduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates a multi-functional ceramic component that simultaneously serves as the terminal structure, matching circuit substrate, and provides pathways for electrical connection. The ceramic substrate is designed to perform multiple functions: providing mechanical support for the terminal, forming the matching circuit through conductive patterns, and establishing electrical connections to the heat sink. This consolidation reduces the number of separate components that need to be manufactured, stocked, and assembled, thereby reducing production costs while maintaining functional optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration reduces production costs and enhances performance by minimizing positional deviations and the number of wires needed, while using cost-effective solder materials and simplifying the assembly process, thereby improving the efficiency and reliability of high-frequency signal amplification.

Implementation Method 1

a substrate having a microstrip line and fixed to the second portion with a solder

Methodology Applied
Scientific EffectSoldering: Soldering

Implementation Method 2

a semiconductor chip fixed on to the heat sink within the ceramic frame with a gold-tin eutectic solder

Methodology Applied
Scientific EffectSoldering: Soldering

Data Source

PatentUS11121099B2Semiconductor device
Publication Date: 2021.09.14 MITSUBISHI ELECTRIC CORP
  • US11121099B2 patent drawing
  • US11121099B2 patent drawing
  • US11121099B2 patent drawing

AI summary

A semiconductor device includes a heat sink, an integrated component in which a ceramic terminal having a microstrip line and a matching circuit are integrated into one unit, a lead fixed to the ceramic terminal, a matching substrate fixed to the heat sink, a semiconductor chip fixed to the heat sink, a plurality of wires configured to connect the matching circuit and the matching substrate and to connect electrically the matching substrate and the semiconductor chip, a frame configured to surround the matching substrate and the semiconductor chip in a plan view, and a cap provided on the frame.