Integrated Concrete Post Bases for Moisture Protection
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Solution Overview
Problem
Post frame structures face degradation issues due to moisture exposure at ground level, limiting their lifespan and resale value, and existing solutions like concrete foundations are expensive for the general market.
Innovation Solution
A system comprising a grade seat placement tool and a gradable-alignment mold apparatus (GAMA) is used to create integrated footer and column bases, allowing for aligned concrete pouring and reusable components, which addresses the degradation problem while being cost-effective.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If posts are set in ground holes and backfilled, then construction is simple and economical, but the posts are exposed to moisture and degrade rapidly
Solution Approach 1:
The patent merges the footer and column base into a single integrated concrete structure. The footer portion is poured first, then the column base portion is poured on top, creating one unified concrete element that eliminates the need for separate components and ensures proper alignment while providing continuous protection against moisture.
Solution Approach 2:
The patent uses preliminary action by setting grade seats in the ground before pouring the concrete. These grade seats establish the correct elevation and alignment for the column bases before the concrete is poured, ensuring that the posts will be properly positioned and protected from moisture exposure.
2Reliability
If concrete foundations are used to protect posts from moisture, then post durability is improved, but construction cost increases significantly
Solution Approach 1:
The patent segments the concrete foundation into two functional portions: a footer portion that extends below ground level for structural support and moisture protection, and a column base portion that provides a protected platform for the posts. This segmentation allows each portion to be optimized for its specific function while reducing overall material usage compared to a traditional full concrete foundation.
Solution Approach 2:
The patent applies local quality by providing concrete protection only where needed - at the footer and column base portions - rather than constructing a complete concrete foundation throughout. The concrete is poured only in the holes where posts are located, providing localized moisture protection while keeping costs lower than a full foundation.
3Reliability
If traditional concrete foundations are poured, then moisture protection is achieved, but alignment precision and structural integrity are compromised
Solution Approach 1:
The patent uses preliminary action by setting grade seats in the ground before pouring the concrete. These grade seats establish the correct elevation and alignment for the column bases before the concrete is poured, ensuring that the posts will be properly positioned and protected from moisture.
Solution Approach 2:
The patent uses an intermediary approach by introducing grade seats as intermediate elements that transfer the alignment requirements to the concrete pouring process. The grade seats act as mediators between the ground level and the concrete, ensuring proper alignment and elevation control during the pouring operation.
Data Source
AI summary
A system and method for building foundational bases for a post frame building. The system includes a plurality of foundational base molds which are positionable in individually dug holes, defining the foot print of the building, where the molds are positioned spaced off the bottom of the holes. The molds can be rigidly tied together to allow for uniform alignment of the individual molds. Upon alignment, concrete is poured into and through the molds. Once sufficiently hardened, the molds are removed, revealing the foundational bases, which include an integrated footer and column base.